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Title: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 07:32:31 PM
My 2002 Silverado is having some sort of electircal issue. Last weekend, on Saturday evening, the battery light came on as I was driving home. It didn't stay on constantly but would come on for a while then go off, then come back on, and so on. I put the battery charger on it when I got home and it was charging as if the battery was almost entirely dead.

The next morning the battery was fully charged, and my brother came over early and we took it hunting. Luckily we only had to drive about 10 miles. Didn't have any problems until I got home and then went to leave again with the kids and wife. When I backed out of the driveway it died right in the middle of the street. We jump started it with my wife's car.

It started right up and ran fine, so we continued on to where we were going. Got about 1/4 mile and the windshiled wipers quit working, the fan for the defrost quit, the dash lights went out, pretty much everything electrical was dead. I hurried up and turned it around and drove home. Just got to the driveway and it died again, and I was able to coast into the driveway.

I jump started it again, and drove it to the back of the house where my detached garage is, which is where I normally park it. Put the battery charger on it again overnight. The next day I was at work and my uncle came over to check it out for me. He said it started up fine and ran fine. But after a little bit, it began running like crap. Like it wasn't getting enough fuel.

He ended up taking out the alternator, and he went to the store and got a new one. He put the new one in and started it up but it was still running terrible. So he took the new alternator back and returned it to the store.

We've got a friend who is supposed to come over sometime with a code reader. But until then, does anyone have any idea what the issue could be? I figured for sure it was the alternator, or if not that, the battery. The battery is 6 years old. The alternator is the original and the truck has 130,000 miles on it. My uncle says it's not the battery and not the alternator, but I'm not sure about that. I do wonder why the truck is barely running now, if it's only an alternator or a battery issue.
Title: Re: Problem with 2002 Silverado
Post by: 10thmountainarcher on November 20, 2013, 07:36:50 PM
I had a 2006 Lincoln mark lt do the same thing to me. Ended up being a wire grounding out on metal every once in a while.. I found the wire fixed the problem right away..
Title: Re: Problem with 2002 Silverado
Post by: BNAElkhntr on November 20, 2013, 07:41:14 PM
If you have a digital volt meter read the volts when truck is running above 14.0 volts then when off   above 13 volts or take too O'reillys they can tell you if either one is bad   The  stalling might be a fuel filter
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 07:43:41 PM
If you have a digital volt meter read the volts when truck is running above 14.0 volts then when off   above 13 volts or take too O'reillys they can tell you if either one is bad   The  stalling might be a fuel filter

So if it was a bad fuel filter, is it just a coincidence that it happened at the same time as the electrical problem?
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 07:50:05 PM
Okay, I checked the voltage, it's 12.3 not running and 14.97 while running.
Title: Re: Problem with 2002 Silverado
Post by: whacker1 on November 20, 2013, 07:55:50 PM
Is it the original battery?  battery cable may be corroded inside and not conducting electricity?  I wouldn't rule out the alternator
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 07:59:55 PM
No, it's not the original battery, but the battery is six years old. My uncle took the alternator to the auto parts store, intending to have them check it. But, they didn't have the correct connctor for that particular alternator so they couldn't test it. I know, right? An auto parts store that can't test an alternator? WTH?

So he ends up buying a new alternator for $150, brings it back and installs it. Starts up the truck and it still is running like crap, like it's starving for fuel. So he decides the alternator isn't the issue, and takes the new one back for a refund.   :dunno:
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 20, 2013, 08:23:04 PM
Take the alternator somewhere and have it bench tested. If you've got a napa or something like that. Don't go to Oreillys unless you feel like those guys know what they're Your runability issue will not be a fuel filter.
Title: Re: Problem with 2002 Silverado
Post by: 6x6in6 on November 20, 2013, 08:29:58 PM
What jackelope said first.

My gut says your 6 year old battery has had possibly a bad cell in it and now you have lost another cell or more.  Chevy's have a number of computers to run various aspects of the truck.  If they are not getting the proper voltage then this may cause your run ability issues too. 
Title: Re: Problem with 2002 Silverado
Post by: 270Shooter on November 20, 2013, 08:32:23 PM
My ford did all of the things you mentioned when the alternator went out. I would get it tested.
Title: Re: Problem with 2002 Silverado
Post by: snowpack on November 20, 2013, 08:32:41 PM
fuel pump relay?  Fuel pressure regulator?  The ground wires for the fuel pump--one near the gas cap from inside another from by the frame and front of the bed?  They can get corroded and then give inconsistent grounding especially if mud/dirt from driving logging roads gets on them.  Then it randomly kills the fuel pump.
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 08:40:03 PM
Thanks guys. That makes sense that the computer might be affected. I was thinking it wouldn't hurt to just replace the battery and the alternator, even if they both aren't bad. I couldn't figure out how a battery and/or alternator would cause it to run rough like that. I'm hoping it's only the battery or alternator.


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Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 20, 2013, 08:44:00 PM
With all the electronics now, a lack of electrical power will cause all sorts of weird issues.
Title: Re: Problem with 2002 Silverado
Post by: carpsniperg2 on November 20, 2013, 08:45:24 PM
My family runs a lot of them and the gmc's. I have a 03 gmc they are know for electrical problems. Great otherwise but mine does not have a working battery gauge and fuel gauge. It needs a new cluster. I kno my uncles have had many and have many in the company and they have had  a ton of fuel pump problems with there Silverado's. Kinda a very common thing from what they have told me and when my gauges went goofy I wondered about the fuel pump. Lucky for me it's just a cluster and does not effect the truck running.


Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 08:46:42 PM

fuel pump relay?  Fuel pressure regulator?  The ground wires for the fuel pump--one near the gas cap from inside another from by the frame and front of the bed?  They can get corroded and then give inconsistent grounding especially if mud/dirt from driving logging roads gets on them.  Then it randomly kills the fuel pump.

Those are some good ideas as well. The only thing that's ever been replaced on my truck is the fuel pump.

Well, this weekend I will have time to get the alternator tested. And I guess I'll just buy a new battery if the alternator tests out okay.

If that doesn't solve the problem maybe the code reader will help? But I'd guess not. If it's some sort of grounding issue. 


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Title: Re: Problem with 2002 Silverado
Post by: Crunchy on November 20, 2013, 08:47:36 PM
My 04 Silverado had the same issues.  I had the alternator bench tested and it checked out ok.  I eventually drove the truck to Autozone and had them test the alternator while it is running.  Alternator was bad even though it bench tested fine. 
Title: Re: Problem with 2002 Silverado
Post by: Slimdog350 on November 20, 2013, 08:59:04 PM
I would have your battery load tested to make sure it's good. A lot of times when your alternator goes out you won't know it right away because your truck is running off the battery so it seems fine. Also test the amperage from the alternator. It could put out 14v all day long but if there is no amperage it won't do any good. There is a set voltage that the ECM and body control modules operate on. If your voltage dips below that setting you start to have issues. Hope you figure it out. I don't think it's anything to crazy. Keep us posted!
Title: Re: Problem with 2002 Silverado
Post by: lostbackpacker on November 20, 2013, 09:15:18 PM
You need to check each individual cell on the battery. Load testing won't show a bad cell. To check the alt   Wth truck running take pos  battery cable  off. Load alt by turning on all electronics. If it dies, alt is bad.

I think each cell should read 2 amps

Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 09:17:53 PM
If I take the battery to NAPA or another auto parts store, will they be able to do the proper testing?
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 20, 2013, 09:45:57 PM

If I take the battery to NAPA or another auto parts store, will they be able to do the proper testing?

Yes.
Title: Problem with 2002 Silverado
Post by: jackelope on November 20, 2013, 09:46:54 PM
. To check the alt   Wth truck running take pos  battery cable  off. Load alt by turning on all electronics. If it dies, alt is bad.

??
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 20, 2013, 09:48:48 PM

If I take the battery to NAPA or another auto parts store, will they be able to do the proper testing?

Yes.

Thanks. I will try that first. I've got a NAPA just down the road.
Title: Re: Problem with 2002 Silverado
Post by: washelkhunter on November 20, 2013, 09:49:46 PM
6 yr old battery would and should be the first thing to replace.
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 20, 2013, 09:56:00 PM
Really, things should be tested and diagnosed properly before people start throwing random batteries, alternators, fuel pressure regulators, and whatever else the next guy comes up with at it.
Title: Re: Problem with 2002 Silverado
Post by: snowpack on November 20, 2013, 10:06:18 PM
Really, things should be tested and diagnosed properly before people start throwing random batteries, alternators, fuel pressure regulators, and whatever else the next guy comes up with at it.
Fuel pressure regulators, ground wires and the fuel pump relay can be checked with no cost or real time investment.  Easy enough to do with hardly any tools and helps eliminate possibilities that can be masked by electrical gremlins.
Title: Re: Problem with 2002 Silverado
Post by: HntnFsh on November 21, 2013, 05:55:58 AM
Really, things should be tested and diagnosed properly before people start throwing random batteries, alternators, fuel pressure regulators, and whatever else the next guy comes up with at it.

Good advice.
Title: Re: Problem with 2002 Silverado
Post by: Woodchuck on November 21, 2013, 06:49:54 AM
I agree with Jackelope but will say this. At 6 years old the battery is at the end of it's life expectancy, replace it as a preventative measure. Then go drive the truck for at least 15 minutes to relearn idle strategy. At a minimum it will eliminate a step in testing if you take it to a shop. Batteries can get bad enough that the alternator can't keep up.  :twocents:
Title: Re: Problem with 2002 Silverado
Post by: coachcw on November 21, 2013, 07:02:30 AM
I have had chevs run very poor after disconnecting the battery or even changing the air filter , the fuel adaptives may take a few minutes to recal. this can be caused by lack of fuel preasure and dirty injectors . I see quite a few problems with the intake gaskets on those models sucking air this can cause a lean condition but often they have enough fuel trim to smooth out after they run for a bit. the electrical problem that your having really seems like a alternator to me I'd throw a volt meter on it and read the battery post on the back of the alternator and compare it to the post at the battery should have less than 4 tenths of a volt drop. most gms will run 14.1 to14.2 running . turn all acsessoires on and if it dosnt maintain atleast 13.8 i'd lean toward the alternator , you may have to let it run intill the alt gets hot say 15-20 minutes .
Title: Re: Problem with 2002 Silverado
Post by: Slimdog350 on November 21, 2013, 08:05:06 AM
You need to check each individual cell on the battery. Load testing won't show a bad cell. To check the alt   Wth truck running take pos  battery cable  off. Load alt by turning on all electronics. If it dies, alt is bad.

I think each cell should read 2 amps
It makes no sense to test each individual cell. If you load test a battery and it has a bad cell in it it will fail. The load tester will show your surface voltage. When you load the battery to half your cold cranking amps if it's bad the voltage will fall and so will the amps. Each cell should have 2 volts in it not amps. I agree with jackelope. Test first and replace after. It can get expensive throwing parts at something. Check your connections, cables, battery, alternator, etc.
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 21, 2013, 08:10:51 AM
I've never even heard of testing each individual cell. With that said, I'm fortunate to have a sweet battery tester sitting in a cabinet right around the corner. When a battery has a bad cell, it tells me.
 :dunno:
Title: Re: Problem with 2002 Silverado
Post by: coachcw on November 21, 2013, 08:17:31 AM
typically a bad cell wont cause a gm alternator not to charge thus causing the battery lamp to come on . I have seen a few clusters cause them not to charge however ,
Title: Re: Problem with 2002 Silverado
Post by: BNAElkhntr on November 21, 2013, 08:27:52 AM
Okay, I checked the voltage, it's 12.3 not running and 14.97 while running.
       Sounds Like Alterator Is putting out fine     12.3 is a dead cell
Title: Re: Problem with 2002 Silverado
Post by: Kittman on November 21, 2013, 11:48:30 AM
What jackelope said first.

My gut says your 6 year old battery has had possibly a bad cell in it and now you have lost another cell or more.  Chevy's have a number of computers to run various aspects of the truck.  If they are not getting the proper voltage then this may cause your run ability issues too.

What 6x6 says-
Given the age, suspect battery is on the way out with anything below 12.5 volts at any temperature.  Low voltages could also be causing issues with maintaining operation of fuel system relays as others have mentioned in this post.  There should be check engine lights illuminating already, get a code reader on it when you can.
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 21, 2013, 11:54:58 AM
Haven't seen any check engine lights. Just the battery light. I have a borrowed card reader that I will be using tonight.
Title: Re: Problem with 2002 Silverado
Post by: Kittman on November 21, 2013, 12:19:01 PM
If your battery is an AGM (Gell) style and it gets severely discharged, you will need to have a "smart" or newer charger built specifically for use with these types of batteries.  The reason why is they have so little internal resistance values that the older style battery chargers think the battery is topped off when really it's not.  The workaround is to place a good fully charged battery in parallel (pos. to pos., neg. to neg.) with the bad battery via booster cables, then hook the old style battery charger to the good fully charged battery. 
Title: Re: Problem with 2002 Silverado
Post by: Curly on November 21, 2013, 12:38:25 PM
My guess is that reply #1 hit the nail on the head.

It is not the alternator since a new one was installed and that didn't change anything.

That noise you hear sometimes coming from the front when slowing down could be a wire rubbing on something when you are braking.  My guess is that wire has finally worn thru and is shorting out on the frame or whatever.

I suggest jacking up the truck and crawling under it and follow the battery wires and check all the other wires to see if anything looks funny. :twocents:
Title: Re: Problem with 2002 Silverado
Post by: coachcw on November 21, 2013, 05:39:32 PM
My guess is that reply #1 hit the nail on the head.

It is not the alternator since a new one was installed and that didn't change anything.

That noise you hear sometimes coming from the front when slowing down could be a wire rubbing on something when you are braking.  My guess is that wire has finally worn thru and is shorting out on the frame or whatever.

I suggest jacking up the truck and crawling under it and follow the battery wires and check all the other wires to see if anything looks funny. :twocents:
no battery leeds under car that supply power and the grounds are on the left side of block . it may have ran bad with the new alternator due to a lean drivibillity problem and he never got to the charging issue . the new alternator may have fixed that problem and then they took it back off.  :dunno:
Title: Re: Problem with 2002 Silverado
Post by: 6x6in6 on November 21, 2013, 06:42:59 PM
With that said, I'm fortunate to have a sweet battery tester sitting in a cabinet right around the corner. When a battery has a bad cell, it tells me.
 :dunno:
I know you service advisers have to keep the customers from interacting with the techs as much as possible, butt geez, you don't have to keep them in the cabinet for gosh sakes.
 :chuckle:
Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 22, 2013, 05:32:03 PM
So I've got this code reader that I borrowed and thought I might try it out tonight. Question is- does anyone know where the connector is for it? I looked around under the dash on the driver's side and didn't see it.

Weird thing is I figured that the truck needed to be driven or at least started and run for a while, in order for any codes to come up, since the battery had been disconnected. So I started it up and it was running just like normal. Took it for a drive and everything was fine. Battery light didn't come on either. Drove 3 or 4 miles.

I guess first thing I'll do in the morning is go to NAPA and have the battery tested. Probably will buy a new battery regardless of if it's bad or not.
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 22, 2013, 05:36:55 PM
2" left of the park brake release handle.
Title: Re: Problem with 2002 Silverado
Post by: jackelope on November 22, 2013, 05:38:44 PM
Crappy pic.
(https://hunting-washington.com/smf/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F13%2F11%2F23%2Fuguvesu5.jpg&hash=5e8e61e3e14267eec566bdcd788620cd3ff7792a)

Title: Re: Problem with 2002 Silverado
Post by: bobcat on November 22, 2013, 05:47:57 PM
Thanks, that helps a lot. I couldn't find anything about it in the owners manual. 


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Title: Re: Problem with 2002 Silverado
Post by: bobcat on December 16, 2013, 08:48:10 AM
no battery leeds under car that supply power and the grounds are on the left side of block . it may have ran bad with the new alternator due to a lean drivibillity problem and he never got to the charging issue . the new alternator may have fixed that problem and then they took it back off.  :dunno:


Well here's an update finally on the issue I had with my truck. I hadn't had a chance to work on it since I was hunting the late archery elk season every chance I got. I was using my Bronco so the truck could wait. I did take the battery out and had it tested at NAPA, don't recall if I already posted that.

But anyway, Coach was right on with his post. It was a bad alternator. I got a new alternator at NAPA and installed it, the truck is now running fine. Drove it about 100 miles yesterday with no issues.

What was weird to me is that the alternator worked intermittently. I could get in the truck and drive it a few miles, and the gauge showed it was charging normally. The next day, start the truck, and it's not working. Which is what made me think it was something other than the alternator. I always thought an alternator would either work, or not work.

I'm happy it was less than $200 to fix. ($146 for alternator and $29 for new belt)
Title: Re: Problem with 2002 Silverado
Post by: bloodhound on December 16, 2013, 09:46:49 AM
knowing that your battery is 6 years old and you just killed it about 3-4 times, i would be thinking about replacing your battery anyway. killing a lead cell cranking battery is extremely hard on them and being six years old if you dont replace it youll be asking for trouble.
Title: Re: Problem with 2002 Silverado
Post by: whacker1 on December 16, 2013, 09:50:29 AM
no battery leeds under car that supply power and the grounds are on the left side of block . it may have ran bad with the new alternator due to a lean drivibillity problem and he never got to the charging issue . the new alternator may have fixed that problem and then they took it back off.  :dunno:


Well here's an update finally on the issue I had with my truck. I hadn't had a chance to work on it since I was hunting the late archery elk season every chance I got. I was using my Bronco so the truck could wait. I did take the battery out and had it tested at NAPA, don't recall if I already posted that.

But anyway, Coach was right on with his post. It was a bad alternator. I got a new alternator at NAPA and installed it, the truck is now running fine. Drove it about 100 miles yesterday with no issues.

What was weird to me is that the alternator worked intermittently. I could get in the truck and drive it a few miles, and the gauge showed it was charging normally. The next day, start the truck, and it's not working. Which is what made me think it was something other than the alternator. I always thought an alternator would either work, or not work.

I'm happy it was less than $200 to fix. ($146 for alternator and $29 for new belt)

Sometimes when alternators lose bearings the brushes will make contact when lined up correctly and then when they get out of line they won't make contact correctly to charge correctly, which is why you see the intermittent function.  When the bearings get worse, it won't work at all and will have a total failure.
Title: Re: Problem with 2002 Silverado
Post by: bobcat on December 16, 2013, 09:57:22 AM
knowing that your battery is 6 years old and you just killed it about 3-4 times, i would be thinking about replacing your battery anyway. killing a lead cell cranking battery is extremely hard on them and being six years old if you dont replace it youll be asking for trouble.

Thanks, I will keep that in mind.

I'll try to get by for a while since I have no money!
Title: Re: Problem with 2002 Silverado
Post by: bobcat on December 16, 2013, 09:59:31 AM
Sometimes when alternators lose bearings the brushes will make contact when lined up correctly and then when they get out of line they won't make contact correctly to charge correctly, which is why you see the intermittent function.  When the bearings get worse, it won't work at all and will have a total failure.

Good to know! Thank you!
Title: Re: Problem with 2002 Silverado
Post by: coachcw on December 16, 2013, 10:21:33 AM
a six year old battery in a gm is about the standard life . my bet is it wont be long , i'd change it at the first sign of a slow crank . So after you ran it for awhile I suspect it started running better . once the fuel trims adjusted . you are going to want to check the lower intake for a vacuum leak .
Title: Re: Problem with 2002 Silverado
Post by: bobcat on December 16, 2013, 10:30:11 AM
The engine actually ran good for me all the time, even when the bad alternator was in it. The only time it was running bad was when my uncle came over and put the new alternator in it the first time (I was at work). Later I put the battery on the charger overnight and drove the truck and it ran fine. And the alternator would work for a while, then quit working.

The battery is from Costco and I believe it's a 9 year battery.
Title: Re: Problem with 2002 Silverado
Post by: coachcw on December 16, 2013, 12:52:19 PM
9 year battery ??? seven year ? maybe. once those things get pulled down a few times they never are the same .
Title: Re: Problem with 2002 Silverado
Post by: bobcat on December 16, 2013, 12:59:06 PM
Yes I think you're right- 7 year. You're always right when it comes to vehicles!
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