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Title: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 09:19:20 AM
My daughter has 2004 2.4L wrangler.  Alternator failed a couple years ago.  It failed again.  I put another one in, jumped it and got battery to charge again.  She drove it around block, turned off/back on a couple times and we assumed all good.  I told her to let it run for 5 mins or so to get a good charge.  a couple mins in it just died.  No shutter, miss or anything.  just died.  Now it will not turn over.  Starter does its thing, battery has plenty juice, just won't fire up almost like it has no fuel.  Has 3/4 tank.  The other issue now, gauges don't engage or move at all when key is in on position or while ignition is engaged.

Do these things have a master computer module??  It doesn't seem like it does.  There are only about 6-7 relays and 10 fuses.  Any suggestions, I know electrical issues can be chasing ghost.
Title: Re: Jeep Electrical Issue, help?
Post by: Sandberm on August 12, 2020, 09:37:03 AM
Would anything in this video help? Bad relay? Or what he finally figured out his problem was, ignition actuator pin?

Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 10:22:33 AM
thanks!!  Plenty to try from there

It turns over and cranks, just wont fire up
Title: Re: Jeep Electrical Issue, help?
Post by: Sutherland on August 12, 2020, 10:42:37 AM
To see if it's a fuel issue buy a can of starting fluid. Take out your air filter and spray it up into the throttle body. At the same time have your daughter try to start the Jeep. If it starts and runs for a few seconds that way you know it's a fuel issue. Could be a clogged fuel filter, a bad fuel relay or a failed fuel pump. I just replaced my fuel pump on my Honda Accord. But at least this way you will determine weather it's an electrical issue or a fuel issue. Hope this helps and good luck!
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 10:58:39 AM
thanks guys, I'll try both
Title: Re: Jeep Electrical Issue, help?
Post by: Buckhunter24 on August 12, 2020, 11:08:11 AM
Is it a chipped key on a jeep that old? If it is, try unhooking the battery, leave unhooked for 20 minutes then hook back up and try to start. We had a similar issue with a rav4 and this fixed it. It was a one time deal, never have had the issue sonce
Title: Re: Jeep Electrical Issue, help?
Post by: Jonathan_S on August 12, 2020, 11:44:01 AM
Start with electrical connections. Sounds similar to a coil problem I had
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 11:44:45 AM
no chip, its 2004 wrangler..  basically mid 80's technology.  It's looking more and more like possible PCM
Title: Re: Jeep Electrical Issue, help?
Post by: 92xj on August 12, 2020, 11:48:10 AM
Can you pull a plug and see if it is sparking?
Also, is there a fuel rail with a valve at the end you can push in and get sprayed with fuel?
Does that year have a distributor for the spark plugs?
Title: Re: Jeep Electrical Issue, help?
Post by: callturner on August 12, 2020, 11:53:08 AM
Cam sensor
Title: Re: Jeep Electrical Issue, help?
Post by: Jonathan_S on August 12, 2020, 11:53:20 AM
no chip, its 2004 wrangler..  basically mid 80's technology.  It's looking more and more like possible PCM

Rgr. Thought those TJs had coils.

Fuel pressure would a suspect
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 12, 2020, 12:06:02 PM
no chip, its 2004 wrangler..  basically mid 80's technology.  It's looking more and more like possible PCM


It's OBD2, not mid 80's technology. Mid 80's seats, but modern electronics.  Chrysler calls the security keys "SKIM" keys(security key interface module) and plenty of Wranglers of that vintage have SKIM keys. Is the key black or gray? I will virtually guarantee you it's not a key problem, even if it does have a SKIM key.

What makes you think it's a bad PCM?

Also it should be a 2.5, right? Not a 2.4.

Does it have fuel pressure? You can see if you have fuel at the rail by depressing the schrader valve at the test port, but you won't be able to tell if it's adequate fuel pressure without a fuel pressure gauge.

Crank sensors are common issues. Might have a bad crank sensor.

If you're going to throw parts at it, I'd throw a crank sensor at it as a guess. Really without being able to check fuel pressure and/or check for fault codes, you're guessing.

Title: Re: Jeep Electrical Issue, help?
Post by: bustedoldman on August 12, 2020, 12:07:44 PM
Crank sensor issues are pretty common...Happened in mine!
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 12:17:55 PM
thanks guys..  I have some issues to look into
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 12:35:38 PM
no chip, its 2004 wrangler..  basically mid 80's technology.  It's looking more and more like possible PCM


It's OBD2, not mid 80's technology. Mid 80's seats, but modern electronics.  Chrysler calls the security keys "SKIM" keys(security key interface module) and plenty of Wranglers of that vintage have SKIM keys. Is the key black or gray? I will virtually guarantee you it's not a key problem, even if it does have a SKIM key.

What makes you think it's a bad PCM?

Also it should be a 2.5, right? Not a 2.4.

Does it have fuel pressure? You can see if you have fuel at the rail by depressing the schrader valve at the test port, but you won't be able to tell if it's adequate fuel pressure without a fuel pressure gauge.

Crank sensors are common issues. Might have a bad crank sensor.

If you're going to throw parts at it, I'd throw a crank sensor at it as a guess. Really without being able to check fuel pressure and/or check for fault codes, you're guessing.

Thanks Jackelope.  I was tongue in cheek about 80's tech.  The key is not chipped, it's old school all metal key.  Fuel issues seem to be what I need to confirm before anything else.  I suspected the PCM because gauges don't work now even with key on and engine cranking.  But, I'm not good with cars at all and going off of some youtube stuff with similar issues.  We don't want to throw money at it but was thinking about seeing if I could find a PCM at junkyard for cheap as a hail Mary.  I found some that can ship for $75.  Going to give it my college try with all the suggestions on here so far.

Thanks again to you and everyone's ideas.  Need to try these and see if I can narrow down a bit.
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 12, 2020, 12:51:00 PM
Might want to look into whether or not those PCM's need to be programmed once installed too. I can't remember as it's been a few years since my Chrysler/Jeep days. I think they do.

The starting fluid/gas into the throttle body would be a quick way to tell if it's a fuel delivery issue. Spray a little in while someone is cranking the engine over and see what happens. If it starts briefly, you know you've got fuel delivery issues. More than likely a fuel pump. It would take me zero hands to count how many clogged fuel filters I've seen.

Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 12, 2020, 12:57:08 PM
Doesn't that key have a gray head? If so it is a SKIM key. Do you have a spare to try?
Yep a PCM will need to be programmed to the vehicle.
Fuel issue like others have mentioned, easy check.
Title: Re: Jeep Electrical Issue, help?
Post by: Sutherland on August 12, 2020, 02:19:49 PM
Yup, check fuel first. Then branch out from their if needed. Let us know what you find, Im curious now.
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 12, 2020, 03:47:41 PM
It's not a chipped key, just old school metal key like a house key..

No start even with starter fluid..

The bigger issue that is the frustrating one is the gauges.  A lot of videos on electrical issues with gauge cluster not working.  with key in and cranking gauges don't work.  they were fine.  now that it won't start, gauges are bad as well. Leads me to believe they are related. 
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 12, 2020, 04:15:44 PM
You said you just installed an alternator (not sure of the quality) but i bet you blew a big fuse in the PDC (power distribution center) located under the hood, passenger side (the one with the relays and higher amp fuses.)
If you did it could be a bad part or you got a wire close to something that took a bit to short it out.
You said it was running for just a little while and flat died (like the key was shut off) now you have no ignition (did not fire off with starting fluid means no sparky) and no gauges activate with key on.
Check all those fuses, if you find one bad replace it and try again, if it fails disconnect the new Alt and try it again, if it does not fail viola...

Thats what i would be doing......actually i would be having my guys do it  :chuckle:

Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 12, 2020, 04:27:42 PM
Doesn't that key have a gray head? If so it is a SKIM key. Do you have a spare to try?
Yep a PCM will need to be programmed to the vehicle.
Fuel issue like others have mentioned, easy check.

You're late to the skim key party, buddy.
:chuckle:
 
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 12, 2020, 04:31:48 PM
Doesn't that key have a gray head? If so it is a SKIM key. Do you have a spare to try?
Yep a PCM will need to be programmed to the vehicle.
Fuel issue like others have mentioned, easy check.

You're late to the skim key party, buddy.
:chuckle:
Yep saw he said it was not, but you know about people asking for diagnostics on HW are like.
Atleast i did not try to change what engine he has  :chuckle:
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 09:24:08 AM
You guys crack me up...  For what its worth, the motor cover says 2.4L..  My 2004 I had years ago was 2.4 and below are some specs.  I'm just going off of that.  Tried spare key and original and yes both are bare metal no chip keys.  In fairness, yes I'm coming to HW for help and by no means a mechanic so deserve all the ribbing!! :chuckle:

So, the new alternator tested bad after trying to get it going.  Neighbor is OK with cars and metered it thinking maybe got a bad one.  O'Reiley's and Pep Boys bench test both said its bad.  Battery tested good but will not take a good charge.  Putting new battery and alternator in again today.  Thinking there is a short or electrical issue frying both??  Funny story, her battery was stolen while she was at work about 9 months ago so it should have been fine.  Had never been run dead.  Alternator was replaced 2 years ago.  Seems odd both could be failing being relatively new.

Grounds at PCM plug tested good, all frame grounds are good after pulling off and I cleaned good anyway.  It's getting fuel.

Alternators are warrantied so money lost there.  Just $150 in with the battery.  It's looking like it might be a lost cause if it gets too involved, not looking to throw a ton of money at it.



2004 Jeep Wrangler SE 2.4L (man. 5) (model since mid-year 2003 for North America U.S.) car specifications & performance data review

Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Jeep Wrangler SE 2.4L (man. 5) in 2004 the model with 2-door sport-utility soft-top body and Line-4 2429 cm3 / 148 cui engine size, 109.5 kW / 149 PS / 147 hp (SAE net) of power, 224 Nm / 165 lb-ft of torque, 5-speed manual powertrain offered since mid-year 2003 for North America U.S.. Specifications listing with the outside and inside dimensions, fuel economy, top speed, performance factory data and ProfessCars™ estimation: this Jeep would accelerate 0-60 mph in 9.8 sec, 0-100 km/h in 10.5 sec and quarter mile time is 17.4 sec.
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 09:31:43 AM
You did check all the fuses etc in the PDC correct?

On a side note, if you throw in the towel and want to get rid of it my step daughter wants a jeep wrangler and im looking for a project one (like i need more projects  :rolleyes :)
Title: Re: Jeep Electrical Issue, help?
Post by: Woodchuck on August 13, 2020, 09:43:50 AM
https://www.amazon.com/APDTY-56041552AD-Crankshaft-2002-2003-2003-2004/dp/B006ZO3066
 :twocents:
Or a main fuse blown from a jump start.
 :twocents:
That's my SWAG anyway.  :dunno:
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 09:48:16 AM
You did check all the fuses etc in the PDC correct?

On a side note, if you throw in the towel and want to get rid of it my step daughter wants a jeep wrangler and im looking for a project one (like i need more projects  :rolleyes :)

If you are interested I'll let you know.  Her mom just put new allterain tires on and black wheels.  It's yellow hard top. 
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 09:49:08 AM
https://www.amazon.com/APDTY-56041552AD-Crankshaft-2002-2003-2003-2004/dp/B006ZO3066
 :twocents:
Or a main fuse blown from a jump start.
 :twocents:
That's my SWAG anyway.  :dunno:

Thanks Woodchuck!!  Would you know, if this was bad would it still crank? 
Title: Re: Jeep Electrical Issue, help?
Post by: Woodchuck on August 13, 2020, 09:57:21 AM
Yes it would, it kills spark and injector pulse when they die. You will also not see the tach(if it has one) move while cranking. The fact that none of your gauges move KOEO is a little odd to me but crank sensor is very common.
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 10:01:09 AM
Yes it would, it kills spark and injector pulse when they die. You will also not see the tach(if it has one) move while cranking. The fact that none of your gauges move KOEO is a little odd to me but crank sensor is very common.

This is sounding promising..  Going to track one down.  Thanks!!!!!
Title: Re: Jeep Electrical Issue, help?
Post by: ballpark on August 13, 2020, 10:09:53 AM
Are you throwing codes?  OBDII reader?
P0336  Crankshaft Position (CKP) Sensor Signal  Problem with voltage signal from CKP
P0387  Crankshaft Position Sensor Supply Voltage Too Low  CKP sensor voltage input below the minimum acceptable voltage.
P0388  Crankshaft Position Sensor Supply Voltage Too High


https://www.quadratec.com/jeep_knowledgebase/article-39.htm
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 12:06:33 PM
Are you throwing codes?  OBDII reader?
P0336  Crankshaft Position (CKP) Sensor Signal  Problem with voltage signal from CKP
P0387  Crankshaft Position Sensor Supply Voltage Too Low  CKP sensor voltage input below the minimum acceptable voltage.
P0388  Crankshaft Position Sensor Supply Voltage Too High


https://www.quadratec.com/jeep_knowledgebase/article-39.htm

trying to track one down without buying one..  but might be time to just get one.  Can't get it to store/shop for reading
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 12:18:50 PM
If the battery has been disconnected (you just replaced it correct, or disconnected it changing the alternator) then codes if any will be cleared
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 13, 2020, 12:22:58 PM
Yes it would, it kills spark and injector pulse when they die. You will also not see the tach(if it has one) move while cranking. The fact that none of your gauges move KOEO is a little odd to me but crank sensor is very common.

Extra points for fancy acronyms.
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 13, 2020, 12:24:56 PM
You guys crack me up...  For what its worth, the motor cover says 2.4L..  My 2004 I had years ago was 2.4 and below are some specs.  I'm just going off of that.  Tried spare key and original and yes both are bare metal no chip keys.  In fairness, yes I'm coming to HW for help and by no means a mechanic so deserve all the ribbing!! :chuckle:

So, the new alternator tested bad after trying to get it going.  Neighbor is OK with cars and metered it thinking maybe got a bad one.  O'Reiley's and Pep Boys bench test both said its bad.  Battery tested good but will not take a good charge.  Putting new battery and alternator in again today.  Thinking there is a short or electrical issue frying both??  Funny story, her battery was stolen while she was at work about 9 months ago so it should have been fine.  Had never been run dead.  Alternator was replaced 2 years ago.  Seems odd both could be failing being relatively new.

Grounds at PCM plug tested good, all frame grounds are good after pulling off and I cleaned good anyway.  It's getting fuel.

Alternators are warrantied so money lost there.  Just $150 in with the battery.  It's looking like it might be a lost cause if it gets too involved, not looking to throw a ton of money at it.



2004 Jeep Wrangler SE 2.4L (man. 5) (model since mid-year 2003 for North America U.S.) car specifications & performance data review

Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Jeep Wrangler SE 2.4L (man. 5) in 2004 the model with 2-door sport-utility soft-top body and Line-4 2429 cm3 / 148 cui engine size, 109.5 kW / 149 PS / 147 hp (SAE net) of power, 224 Nm / 165 lb-ft of torque, 5-speed manual powertrain offered since mid-year 2003 for North America U.S.. Specifications listing with the outside and inside dimensions, fuel economy, top speed, performance factory data and ProfessCars™ estimation: this Jeep would accelerate 0-60 mph in 9.8 sec, 0-100 km/h in 10.5 sec and quarter mile time is 17.4 sec.

Apologies from me. It's a 2.4. I think if it was a year older it would have been a 2.5. Maybe 2 years older.
My bad.
Title: Re: Jeep Electrical Issue, help?
Post by: Woodchuck on August 13, 2020, 12:27:43 PM
Yes it would, it kills spark and injector pulse when they die. You will also not see the tach(if it has one) move while cranking. The fact that none of your gauges move KOEO is a little odd to me but crank sensor is very common.

Extra points for fancy acronyms.
That's why I got the avatar,  8)
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 12:39:42 PM
Yes it would, it kills spark and injector pulse when they die. You will also not see the tach(if it has one) move while cranking. The fact that none of your gauges move KOEO is a little odd to me but crank sensor is very common.

Extra points for fancy acronyms.
Would of been cooler if he used CKP also  :chuckle:
Title: Re: Jeep Electrical Issue, help?
Post by: Rutnbuxnbulls on August 13, 2020, 12:41:08 PM
So I'm no mechanic (at all) but my 05 Grand Cherokee had some electrical issues.  I chased it down to a short in the drivers side door wiring harness.  Was able to repair and run a few inches of new cable and it works fine now.  Hope you get it figured out!
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 02:49:50 PM
So, it is running...  Crank Sensor was the trick!!  Thanks Woodchuck!!!

Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 02:51:16 PM


Apologies from me. It's a 2.4. I think if it was a year older it would have been a 2.5. Maybe 2 years older.
My bad.
[/quote]

No apologies needed.  I was ribbing you back.  You guys are awesome, thanks for all the help/suggestions..  And PM's offering help as well.  You know who you are.
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 03:16:13 PM
So, it is running...  Crank Sensor was the trick!!  Thanks Woodchuck!!!
:tup: Glad to hear, did the gauges come back alive?
Title: Re: Jeep Electrical Issue, help?
Post by: Woodchuck on August 13, 2020, 03:43:24 PM
So, it is running...  Crank Sensor was the trick!!  Thanks Woodchuck!!!
Good news.  :tup: Giving credit where it is due, The antlered rabbit called it earlier.. :hello:
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 03:46:18 PM
So, it is running...  Crank Sensor was the trick!!  Thanks Woodchuck!!!
Good news.  :tup: Giving credit where it is due, The antlered rabbit called it earlier.. :hello:
Now his head wont fit through the door... :chuckle: but he did call it early
Title: Re: Jeep Electrical Issue, help?
Post by: cavemann on August 13, 2020, 03:48:23 PM
yes, gauges and everything all good.
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 13, 2020, 05:19:13 PM
Together, we can fix anything on the internets.

.
Title: Re: Jeep Electrical Issue, help?
Post by: Jonathan_S on August 13, 2020, 05:48:43 PM
Guess it was another of those Jeep things that some of us don't understand.

#Toyota

 :stirthepot: :stirthepot: :stirthepot:
Title: Re: Jeep Electrical Issue, help?
Post by: Sandberm on August 13, 2020, 06:53:56 PM
I think there is some systemic carsism going on here!

Pretty sure if i started a thread about my Chevy S-10 having some issues it would not get to 3 pages in responses.

Carcists!
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 13, 2020, 08:49:30 PM
I think there is some systemic carsism going on here!

Pretty sure if i started a thread about my Chevy S-10 having some issues it would not get to 3 pages in responses.

Carcists!

It needs the injector replaced. And the intake resealed.
Title: Re: Jeep Electrical Issue, help?
Post by: Caseyd on August 13, 2020, 09:11:45 PM
I think there is some systemic carsism going on here!

Pretty sure if i started a thread about my Chevy S-10 having some issues it would not get to 3 pages in responses.

Carcists!

V8 swap

It needs the injector replaced. And the intake resealed.
Title: Re: Jeep Electrical Issue, help?
Post by: Buckmark on August 13, 2020, 09:36:12 PM
Pull A Part
It still runs  :yike:
S10’s made a few mortage payments cause of those
Title: Re: Jeep Electrical Issue, help?
Post by: Sandberm on August 14, 2020, 07:52:32 AM
I think there is some systemic carsism going on here!

Pretty sure if i started a thread about my Chevy S-10 having some issues it would not get to 3 pages in responses.

Carcists!

It needs the injector replaced. And the intake resealed.

I enjoyed doing that intake manifold gasket job so much I did it twice! :rolleyes:...second time I made sure and put the metal gasket from Felpro in instead of the rubber one...

And if i read one more post from a Toyota owner who said they have 300,000 miles on their Tacoma and all they have replaced is the tires I will have a melt down.  >:(

Get your jeep running?
Title: Re: Jeep Electrical Issue, help?
Post by: jackelope on August 14, 2020, 08:29:30 AM
My Jeep runs like a champ. Bought it new, just broke 200k miles. I’ve replaced the tires on it maybe 3-4 times lol. I’m ready for a truck but I do enjoy not having made a car payment in 10+ years.
Title: Re: Jeep Electrical Issue, help?
Post by: coachcw on August 14, 2020, 09:30:13 PM
Crank sensors will pull down pcm.  You can check for a 5 volt reference at the map sensor if don't unug the crank sensor and see if it comes back
Title: Re: Jeep Electrical Issue, help?
Post by: kball4 on August 20, 2020, 12:56:16 PM
Crank sensor been a problem on Jeeps for a long time my 91 YJ had the same thing. 
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