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Title: New Smokehouse (Complete)
Post by: Wea300mag on December 06, 2010, 07:19:46 PM
I thought I would throw up a few pictures of where I'm at so far. Between weather, family, and many other excuses, I haven't been able to make much headway in the last couple weeks. I still have to build a hinged door for the backside, make a step for the front, install some thermometers, and season it. I wanted to keep the smoking area as far away from the heat source as possible and still be able to reach dowels or racks, that is the reason it is so tall. I can easily reach the upper hanging dowels as is but once I put my step in even a short person will be able to reach them.

It is constructed of 1 x 6 t & g pine with 2 x 2 frame. The roof is also pine covered with a one-piece aluminum cover.

To start with, it will just be a manually controlled burner (from my crab cooker) but I plan to install a thermostatically controlled burner in the future.
Title: Re: New Smokehouse (Almost Complete)
Post by: Wea300mag on December 06, 2010, 07:21:15 PM
I still have to build a hinged door with a vent in it here.

Title: Re: New Smokehouse (Almost Complete)
Post by: Lightning_Rider on December 06, 2010, 07:22:31 PM
Thats looking pretty awesome!
Title: Re: New Smokehouse (Almost Complete)
Post by: Ihuntelk2 on December 06, 2010, 07:29:12 PM
Thats Awesome great work...looks great... I was thinking about making a cold smoker...thats awesome..
Title: Re: New Smokehouse (Almost Complete)
Post by: dscubame on December 06, 2010, 07:30:23 PM
That is so damn cool!!!!!!!!
Title: Re: New Smokehouse (Almost Complete)
Post by: dogtuk on December 06, 2010, 08:30:07 PM
Nice work Dan it looks great
Title: Re: New Smokehouse (Almost Complete)
Post by: gasman on December 06, 2010, 08:48:42 PM
Asome job  :tup:
Title: Re: New Smokehouse (Almost Complete)
Post by: WCTaxidermy on December 06, 2010, 11:18:48 PM
That is one cool looking smoke house.  Can't wait for pic's with sausage hanging in it. :drool:  Thanks for sharing the pic's.  John
Title: Re: New Smokehouse (Almost Complete)
Post by: turkey buster on December 06, 2010, 11:36:14 PM
 :EAT: :tup:great job
Title: Re: New Smokehouse (Almost Complete)
Post by: huntlakewood on December 07, 2010, 05:52:55 AM
I like it. That is cool
Title: Re: New Smokehouse (Almost Complete)
Post by: Bearhunter on December 07, 2010, 09:31:03 AM
Very nice Dan!  Let me know when it's done I'll bring over a batch of summer sausage to smoke up!!  Haha
Title: Re: New Smokehouse (Almost Complete)
Post by: quadrafire on December 07, 2010, 09:36:25 AM
Hope no drunk friends wander out back lookin for the loo :chuckle:
Title: Re: New Smokehouse (Almost Complete)
Post by: lukuss on December 07, 2010, 09:47:50 AM
that looks awesome
Title: Re: New Smokehouse (Almost Complete)
Post by: huntergreg on December 07, 2010, 10:22:08 AM
awesome!!
Title: Re: New Smokehouse (Almost Complete)
Post by: Hornseeker on December 07, 2010, 11:51:38 AM
That is absolutely Bad Ass....
Title: Re: New Smokehouse (Almost Complete)
Post by: Wea300mag on December 07, 2010, 06:15:40 PM
Hope no drunk friends wander out back lookin for the loo :chuckle:

Funny you mention that because I do have friends that could mistake this for an outhouse. I am working on a stainless crescent moon to mount on the door to further confuse them. :chuckle:
Title: Re: New Smokehouse (Almost Complete)
Post by: WCTaxidermy on December 07, 2010, 09:56:16 PM
They will really get confused when they see smoke coming out of it for the 1st itme. :chuckle: :chuckle:
Title: Re: New Smokehouse (Almost Complete)
Post by: quadrafire on December 08, 2010, 09:21:23 AM
They will really get confused when they see smoke coming out of it for the 1st itme. :chuckle: :chuckle:
:chuckle: :chuckle:
Title: Re: New Smokehouse (Almost Complete)
Post by: Wea300mag on December 11, 2010, 11:17:37 AM
Made some great headway yesterday evening and this morning. I built, stained, and mounted the backdoor with vent, installed a deer horn handle on the door, and started seasoning it. I was able to control the temp very well with a combination of the gas regulator and vents. I brought it up to 150 F and it held. I have it at 200 F now and am seasoning it for about 6 hrs with heavy smoke. The fine chips only give smoke for 20-30 min but the chunks last over an hour per pan.

I just have a temporary thermometer right now but have a set of (3) of them I'm making a bracket for, two for smokehouse temps(high and low in the house) and one to insert into whatever I'm smoking.

Title: Re: New Smokehouse (Almost Complete)
Post by: rasbo on December 11, 2010, 11:58:23 AM
did you put some kind of seal around the door???If ya did what did you use.Thanks looks awesome
Title: Re: New Smokehouse (Almost Complete)
Post by: Bearhunter on December 11, 2010, 12:14:46 PM
Ive got 200lbs of meat ready to grind!!!!  Awesome job Dan now I need a copy of the prints!
Title: Re: New Smokehouse (Almost Complete)
Post by: Wea300mag on December 11, 2010, 04:42:55 PM
did you put some kind of seal around the door???If ya did what did you use.Thanks looks awesome

I don't have a seal on the door, I have a double wood to wood seal. Both the door and house have tabs that stickout and seal against each other. I put some time in the door to make it close correctly, when I first mounted the thing it wouldn't even close but after about 30 min with the wood rasp it closes very tight. I even set up the latches to where I have to put some pressure on the door to engage them.
It has a couple of very small leaks at the top of the door but not enough to worry about.

I had a back-up plan if the door didn't seal good, the local hardware store has some high-temp cloth ribbon that is used for wood stoves that I was going to buy.
Title: Re: New Smokehouse (Almost Complete)
Post by: rasbo on December 11, 2010, 04:52:40 PM
did you put some kind of seal around the door???If ya did what did you use.Thanks looks awesome

I don't have a seal on the door, I have a double wood to wood seal. Both the door and house have tabs that stickout and seal against each other. I put some time in the door to make it close correctly, when I first mounted the thing it wouldn't even close but after about 30 min with the wood rasp it closes very tight. I even set up the latches to where I have to put some pressure on the door to close engage them.
It has a couple of very small leaks at the top of the door but not enough to worry about.

I had a back-up plan if the door didn't seal good, the local hardware store has some high-temp cloth ribbon that is used for wood stoves that I was going to buy.
nice,
Title: Re: New Smokehouse (Almost Complete)
Post by: dogtuk on December 11, 2010, 05:01:40 PM
that sure is a dandy smoker
Title: Re: New Smokehouse (Almost Complete)
Post by: Smokepole on December 11, 2010, 05:11:45 PM
I miss seeing the old smokehouses.  Used to be some out at Westport when I was a kid & during salmon season, they were puffing away 24-7.  Yers is a proper smokehouse, for sure.  Nice job.   :tup:
Title: Re: New Smokehouse (Almost Complete)
Post by: quadrafire on December 11, 2010, 07:24:21 PM
That thing is sweet!!!!
Title: Re: New Smokehouse (Almost Complete)
Post by: McCascades on December 11, 2010, 07:30:51 PM
You are my hero. That is one of the nicest home built smokers I have ever seen. . I'll be is SW tomorrow for the wrestling tournament. I'll look for the plume of smoke.
Title: Re: New Smokehouse (Almost Complete)
Post by: carpsniperg2 on December 11, 2010, 07:39:24 PM
That thing is a beast :drool: great job!
Title: Re: New Smokehouse (Almost Complete)
Post by: TheHunt on December 11, 2010, 07:55:10 PM
That looks so much better then the Big Chief that I own.  LOL
Title: Re: New Smokehouse (Almost Complete)
Post by: dougedoug on December 11, 2010, 08:05:12 PM
i thought the smoker i have was COOL,but your is SWEET :brew:
Title: Re: New Smokehouse (Almost Complete)
Post by: CAMPMEAT on December 15, 2010, 05:24:27 PM
I miss seeing the old smokehouses.  Used to be some out at Westport when I was a kid & during salmon season, they were puffing away 24-7.  Yers is a proper smokehouse, for sure.  Nice job.   :tup:


Go to Carek's Meat Market in Roslyn if you want to see a smoker............OMG !! Old John Carek told me 20 years ago that is was 100 years old.
Title: Re: New Smokehouse (Almost Complete)
Post by: quadrafire on December 15, 2010, 05:52:16 PM
I miss seeing the old smokehouses.  Used to be some out at Westport when I was a kid & during salmon season, they were puffing away 24-7.  Yers is a proper smokehouse, for sure.  Nice job.   :tup:


Go to Carek's Meat Market in Roslyn if you want to see a smoker............OMG !! Old John Carek told me 20 years ago that is was 100 years old.
Thanks for the info there. I would love to check it out next time I am there ;)
Title: Re: New Smokehouse (Almost Complete)
Post by: GWP on December 15, 2010, 06:53:11 PM
She's a nice one!
 :)
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on December 19, 2010, 06:38:18 PM
The smokehouse had it's first weekend of official work and performed great. I did a 50lb batch of summer sausage and a 25lb batch of pepperoni.

Title: Re: New Smokehouse (Complete)
Post by: NWBREW on December 19, 2010, 07:13:05 PM
Wea300mag,   That looks great. I do have a couple of questions for you. Where do you find you grates? and also do you put a pan on the cooker to add wood or how?  I plan on building one this spring and plan on using that one of yours as a template but I am unsure of how the lower area works. Do you have any pics of it in the works as in while it's doing it's thing? Would be greatly appreciated.

BREW
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on December 19, 2010, 07:26:03 PM
I use a cast iron pan on my propane crab/turkey cooker to hold/burn the wood chunks. As far as grates, the piece of expanded metal that sits on the cinder block base is 14ga stainless compliments of a friend who does a lot of stainless fab work. He also supplied the (6) 5/8 dia stainless dowels and the one piece aluminum roof. The racks inside the smoker are the same ones used in my oven in the house, I just purchased (2) more off ebay so I could have (5) total.
Title: Re: New Smokehouse (Complete)
Post by: 50CalJim on December 19, 2010, 07:37:52 PM
I noticed that your Pepperoni looks unevenly filled, What kind of Sausage stuffer are you using? :tung:
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on December 19, 2010, 07:42:44 PM
I noticed that your Pepperoni looks unevenly filled, What kind of Sausage stuffer are you using? :tung:

You yahoo's did leave a few air pockets but it tastes great, you need to make sure Bill gives you a package, it's very close to perfect.
Title: Re: New Smokehouse (Complete)
Post by: NWBREW on December 19, 2010, 07:49:33 PM
What is the purpose of the grate with the holes? Is it just incase anything falls or to help spread the smoke?
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on December 19, 2010, 07:53:03 PM
What is the purpose of the grate with the holes? Is it just in case anything falls or to help spread the smoke?

I have it there to help dispurse the heat/smoke to eliminate hot spots. It is also heavy duty enough to hold drip pans for smoking messy stuff.
Title: Re: New Smokehouse (Complete)
Post by: dogtuk on December 19, 2010, 07:58:31 PM
What is the purpose of the grate with the holes? Is it just incase anything falls or to help spread the smoke?

the grate will act as a defuser it will help spread out the heat evenly through out the smoker and it is a splash gaurd

nice job on the stix Dan I just got done with another 15 pound batch of Landjager they turned out great thanks for your help now I gotta order some more seasoning
Title: Re: New Smokehouse (Complete)
Post by: Nuc99 on April 24, 2012, 07:42:02 PM
That smoker is super nice...well done.   For that size do you think I could use an electric hotplate instead of propane? Or not enough heat?    Man, you could sell alot of those!  awesome!
Title: Re: New Smokehouse (Complete)
Post by: rasbo on April 24, 2012, 07:56:04 PM
thats making my mouth water,,,awesome post start to finish :tup:
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on April 25, 2012, 05:53:46 PM
That smoker is super nice...well done.   For that size do you think I could use an electric hotplate instead of propane? Or not enough heat?    Man, you could sell alot of those!  awesome!

I think you would need a 2000W electric burner (220Volt) to do it right. You might be able to get away with a standard 1000W (110V) burner during the summer. It's a fairly large, semi-insulated space to keep heated.
Title: Re: New Smokehouse (Complete)
Post by: RB on April 25, 2012, 06:56:05 PM
Nice that looks awesome!  :tup:
Title: Re: New Smokehouse (Complete)
Post by: doyourtime89 on April 26, 2012, 11:44:21 AM
That is the goodz!!!!    :tup:
Title: Re: New Smokehouse (Complete)
Post by: Nuc99 on April 27, 2012, 06:01:26 PM
Thanks 300 mag...  I think I will build a smaller but similiar one.  Mostly Salmon, but want to start smoking meat and cheese.   Job welldone!   I remember as a kid growing up in Port Angeles alot of similiar smokers...   Thanks
Title: Re: New Smokehouse (Complete)
Post by: Blacklab on April 29, 2012, 07:51:49 AM
That's good a lookin smokin machine  :tup:
Title: Re: New Smokehouse (Complete)
Post by: deerhunter_98520 on May 26, 2012, 10:47:48 AM
If you get bored one weekend and want to make another one i got a perfect spot for one :chuckle:....that thing is awsome!
Title: Re: New Smokehouse (Complete)
Post by: ShaneTyTrey on June 02, 2012, 10:28:26 PM
Coolest I have ever seen, how much money u have into it?
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on June 03, 2012, 08:28:55 PM
Coolest I have ever seen, how much money u have into it?

I'm going from memory but here is a breakdown:

Wood: $150
Cinder and paver blocks: $30
Stainless hardware: $50
Burner: Free (from my crab cooker)
Stainless dowels, expanded stainless heat diffuser/drip pan holder, aluminum roof: Free from a friend who has a fab shop.
The racks are the same one's from my oven but I bought (2) more for $50 on Ebay.
Stain: $20

It looks like I have about $300 into it.
Title: Re: New Smokehouse (Complete)
Post by: ShaneTyTrey on June 06, 2012, 09:41:06 AM
Wow, I would have guessed much more, it is sweet for sure!
Title: Re: New Smokehouse (Complete)
Post by: SFD2015 on June 10, 2012, 11:00:01 AM
Are you going off of a set of plans or just your skillz??????
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on June 10, 2012, 06:33:44 PM
Are you going off of a set of plans or just your skillz??????

No plans. I arranged the cinder blocks to fit around my burner then built the house to fit on the cinder blocks.
Title: Re: New Smokehouse (Complete)
Post by: oldcamper on June 23, 2012, 07:30:35 PM
That's a large burner, do you go through a lot of gas? how long are you smoking the meat? It is an excellent design, I am planning on building one over the winter. I could see how that design would work well, but would want to add a pit off to the side for actual fire wood to smoke into the box as well. Thanks for shareing.   :drool:
Title: Re: New Smokehouse (Complete)
Post by: Hillbilly270 on June 23, 2012, 07:55:06 PM
thats awesome.  i will use this to help me build one either this summer or next.  i have a house stove/oven that was converted to propane that i am going to tear apart and try and use that for my heat source.  great job!!!
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on June 24, 2012, 07:54:06 PM
That's a large burner, do you go through a lot of gas? how long are you smoking the meat? It is an excellent design, I am planning on building one over the winter. I could see how that design would work well, but would want to add a pit off to the side for actual fire wood to smoke into the box as well. Thanks for shareing.   :drool:

A 20lb propane tank lasts about 20-22 hours, the control valve is set very low.

Pepperoni takes about 2-1/2 hours, Polish takes 3-1/2 hours, Summer sausage takes 5-6 hours, and turkeys take about 13 hours.
Title: Re: New Smokehouse (Complete)
Post by: 92xj on January 17, 2016, 06:34:56 AM
Bumping this back up for some updates.
Have/do you smokd up to the 250 degree range for extended period of time? Pulled pork, brisket, chicken, etc?
How has the tongue and groove held up? Any shrinkage, cracking, pulling apart?
Do you need a seal on the door after a few years of use?
Where did you purchase the tongue and groove? It's stupid expensive here so I'm thinking of using double stacked cedar fencing.
What stain did you use on the outside?
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on January 19, 2016, 05:45:19 PM
Bumping this back up for some updates.
Have/do you smokd up to the 250 degree range for extended period of time? Pulled pork, brisket, chicken, etc?
How has the tongue and groove held up? Any shrinkage, cracking, pulling apart?
Do you need a seal on the door after a few years of use?
Where did you purchase the tongue and groove? It's stupid expensive here so I'm thinking of using double stacked cedar fencing.
What stain did you use on the outside?

I did one batch of pulled pork (80lbs) and brisket (38 lbs) for a wedding reception only because I couldn't get it all in my electric smoker. I smoked it at 225 F for about 16 hours. I used lots of drip pans and didn't have any problems. I wouldn't recommend building one like this for lots of 225+ degree action. I have run 30+ batches of sausages through it over the years, but it rarely gets over 175 for that.

The wood is not perfectly straight but is still sealed up nicely. It is no where near pulling apart. No extra seal material was added to the door. With the latches on the top and bottom of the door it still seals good.

The only maintenance I done to it was pressure washing and re-staining the exterior, that was last summer. I can't remember what I used the first time around but last summer I just used ACE Wood Royal natural stain from the local hardware store.

I picked the t & g up at the local lumber store, the pine wasn't too bad for cost but the cedar t & g was twice the as much if I remember correctly.

I hope this helps.
Title: Re: New Smokehouse (Complete)
Post by: 92xj on January 19, 2016, 05:50:55 PM
That helps greatly, thank you!!
I'm glad to hear you used a generic stain.
I have my new house framed up and will hopefully be siding and cutting a door out this weekend.
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on January 19, 2016, 05:54:21 PM
If I can remember, I'll take some pics of its current condition this weekend. The inside is WELL seasoned now.
Title: Re: New Smokehouse (Complete)
Post by: 92xj on January 19, 2016, 05:56:22 PM
If I can remember, I'll take some pics of its current condition this weekend. The inside is WELL seasoned now.

Will you also get some close ups of the door, for frame and anything else door related. I have about 478 different ideas in my head about what I'm going to do but not convinced 100% on which way yet.
Title: Re: New Smokehouse (Complete)
Post by: Eli346 on January 19, 2016, 08:12:50 PM
Beautiful work Dan. I like your fire pit behind it also.
Title: Re: New Smokehouse (Complete)
Post by: HarboritE on January 20, 2016, 08:43:58 AM
Awesome smoker! Random question here. The little tabs that are holding the deer antlers on the door at the top, what are they? They look like those little archery insert tools you get in packs of inserts lol just curious. Awesome ingenuity in this thing
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on January 25, 2016, 07:42:31 PM
Awesome smoker! Random question here. The little tabs that are holding the deer antlers on the door at the top, what are they? They look like those little archery insert tools you get in packs of inserts lol just curious. Awesome ingenuity in this thing

I'll be honest, I found the tabs in one of my junk bins and just used them. I'm not sure where they came from. I was going to use some small screws but didn't think they would work good in the pine boards. The tabs have lasted all these years though. :tup:
Title: Re: New Smokehouse (Complete)
Post by: 92xj on January 28, 2016, 08:04:12 PM
They almost look like the tabs you put over transducer cable when it goes through the transom and you need it to turn down flush on the outside of transom.
Title: Re: New Smokehouse (Complete)
Post by: bearpaw on January 30, 2016, 02:46:18 PM
Is there anything you would do differently if you built another smokehouse?
Title: Re: New Smokehouse (Complete)
Post by: Wea300mag on February 01, 2016, 05:02:47 PM
The only thing I haven't completed on it was installing a thermometer (with external smokehouse readout) to stick in the meat being smoked. I have all the parts but still haven't used them yet. I still open the door and use a standard meat thermometer to check internal temps.

I can't think of anything I would change from the original build.
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