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Equipment & Gear => Power Equipment & RV => Topic started by: WA hunter14 on September 23, 2016, 07:35:20 PM


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Title: diesel motor help please!
Post by: WA hunter14 on September 23, 2016, 07:35:20 PM
I have a 1994 7.3 powerstroke that i stopped driving last november because i couldnt afford to buy new batteries for it, I finally got around to buying new batteries and trying to start it in about april, the truck ran for about a minute then died... ended up being the mechanical fuel pump broke. Replaced the pump and put 4 gallons of new diesel in the tank wich only was 1/4 of the way full, i put in some heat fuel injector cleaner and water seperator, i filled up the filer with new diesel and we turned her over. Had to turn it over for 30 seconds two times then it started, ran for about a minute sounded ok but like it was idling slowly and was smoking a little bit then it died and i restarted it and it ran again for about a minute then died again and wouldnt restart after that at all didnt fire over one bit. This motor has been a disaster for me. Any advice from you diesel mechanics would be awesome. Im just so sick of not knowing what is going on with this motor or why it wont do anything...
Title: Re: diesel motor help please!
Post by: huntnphool on September 23, 2016, 08:15:39 PM
 It sat for a year without starting it and you expect it to fire right up and run smooth without issue? :dunno:
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 23, 2016, 08:24:54 PM
I don't need any bs comment from someone not trying to help, it sat half a year and was started but only temporarily then sat almost another half a year. I never said i expected no issues but yea i was hoping for it to go smoothly. Im 19 years old and i owe 6 grand on this truck I just want to be able to use it. I figured maybe someone would read my post and have dealt with a similar problem and maybe I would get lucky and it would be something simple. If no one helps then what harm have i caused? If someone does help maybe it will save a lot more time and money then you might think.
Title: Re: diesel motor help please!
Post by: Fl0und3rz on September 23, 2016, 08:28:57 PM
You might be talking to someone who could help. :twocents:

I was wondering the same, but I am not a diesel guy.
Title: Re: diesel motor help please!
Post by: jmscon on September 23, 2016, 08:32:39 PM
You might have some air in the fuel line from changing the pump. You might try looking up a YouTube video on how to bleed the high pressure fuel lines at the injectors.

@jackelope might have something to add too.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 23, 2016, 08:34:49 PM
You might have some air in the fuel line from changing the pump. You might try looking up a YouTube video on how to bleed the high pressure fuel lines at the injectors.

@jackalope might have something to add too.

thank you, I'll figure out how to bleed them and see if that helps.
Title: Re: diesel motor help please!
Post by: huntnphool on September 23, 2016, 08:39:39 PM
 It wasn't a bs comment, it was a question, and somewhat serious. ;)

 Being 19 you can chalk it up to a lesson learned, leaving engines sitting that long without starting you should always expect issues. If you don't get any then you should feel fortunate.

 At this point it's going to be process of elimination, and may take a while.

 It could be fuel pressure, more accurately lack there of, you will need to check that.

 Possibly air in the lines?

 It could be the injectors, how many miles/how old are they?

 It could be oil pressure, those diesels HPOP's do not react well to sitting long periods. They require a certain amount of oil pressure to fire the injectors, it may take a lot of cranking to get that oil pressure built back up.

 I'd start with one and start the elimination process. :twocents:
Title: Re: diesel motor help please!
Post by: huntnphool on September 23, 2016, 08:43:56 PM
 Be sure to let your starter cool down for a while if you crank it for extended periods at a time.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 23, 2016, 08:58:18 PM
ok thank you that helps a lot, Now I have a path to work through. Im struggling with life right now(like others im sure) and not having a vehicle is just making life harder than I can handle. Im sorry, i dont want to be rude and disrespectful I really do appreciate you guys taking time to help me out.
Title: Re: diesel motor help please!
Post by: huntnphool on September 23, 2016, 09:04:01 PM
ok thank you that helps a lot, Now I have a path to work through. Im struggling with life right now(like others im sure) and not having a vehicle is just making life harder than I can handle. Im sorry, i dont want to be rude and disrespectful I really do appreciate you guys taking time to help me out.

 Most of us have been there, take it a day at a time.

 Since it started and ran for a period of time, I'd start with oil and fuel pressure.

 Maybe coach will chime in since archery elk is done, I'm sure he has a suggestion or two.
Title: Re: diesel motor help please!
Post by: Goex2Fwithroundball on September 23, 2016, 09:05:08 PM
From Oroville eh?
My favorite place on earth. I live at my little hunting cabin on Mt. Hull during deer season. Oh and the Mexican food at Trinos!

Your rig likely needs to have the air bled from the fuel system after changing the pump and opening the filter.
Crack open both fuel lines which exit the fuel filter and enter the heads. Crank the engine to bleed the air. Crank until you get good fuel coming out without air or bubbles then tighten. If it requires continued cranking let the starter rest and cool so you don't burn it up.

Let me know how it goes.
Title: Re: diesel motor help please!
Post by: heronblu on September 23, 2016, 09:05:49 PM
Is that a direct or indirect injected motor? I know that 94 was the year that they switched over. It sounds like a fuel delivery issue to me and could be a number of things. I would start with the air in the system theory and work towards the injectors. Also check the voltage on your glow plugs relay because if that isn't working it would cause some hard starting issues for sure.
Title: Re: diesel motor help please!
Post by: follow maggie on September 23, 2016, 10:48:14 PM
Change the oil. The fuel injectors on that engine are actuated by high pressure oil. Te system doesn't like dirty oil. I have a truck with a Cat engine that works on the same technology that sits all winter without being started. In the spring, I change the oil & filters (oil & fuel) and it fires off without any trouble. Clean oil is important.
Title: Re: diesel motor help please!
Post by: coachcw on September 24, 2016, 07:52:03 AM
the 7.3 uses oil and fuel along with a electric pulse to fire the injectors . if it has a block heater I'd plug it in.  you can pull the fuel filter cap and crank to make sure you have basic fuel supply. . honistly you can learn a bunch  on YouTube.  all power and grounds are important for sure and the library can help with a wiring diagram. hope that helps if you get stuck give me a buzz on Monday 206 522 6100. be care full with starting fluid but a bit may get it fired up and filling the fuel filter housing with standine  fuel injector cleaner can't hurt.
Title: Re: diesel motor help please!
Post by: timberghost72 on September 24, 2016, 12:29:05 PM
A good resource for Ford diesels is

http://www.thedieselstop.com

There are specific boards for the various models and a ton of info.

Some good suggestions already posted here. Since your engine oil pressure is a part of fuel delivery control be sure to check oil level. Aeriation in the oil can also cause issues. As already stated check fuel pressure.

Good luck.


Title: Re: diesel motor help please!
Post by: syoungs on September 24, 2016, 01:30:59 PM
Is it a power stroke? If so I can walk ya through getting it started, if it's not I'm pretty worthless.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 12:16:39 PM
sorry I took off and went elk hunting yesterday, yes is is the direct injection powerstroke. Im going to try and bleed it this afternoon and see if i can get it going. Thanks for all the advice so far!
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 12:25:57 PM
From Oroville eh?
My favorite place on earth. I live at my little hunting cabin on Mt. Hull during deer season. Oh and the Mexican food at Trinos!

Your rig likely needs to have the air bled from the fuel system after changing the pump and opening the filter.
Crack open both fuel lines which exit the fuel filter and enter the heads. Crank the engine to bleed the air. Crank until you get good fuel coming out without air or bubbles then tighten. If it requires continued cranking let the starter rest and cool so you don't burn it up.

Let me know how it goes.

Yea oroville is great! If it had idaho's hunting laws and opportunitys i would still live there but sadly it doesnt.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 12:26:50 PM
I'll update with what i do and if anything changes later today, thanks guys for all the help
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 02:19:01 PM
alright i started by just turning it over again and it fired after just a few seconds but then immediately died, turned it over again and it started but died right away again, taking the lid off the filter housing you can see that there is fuel being pumped into the filter housing but there is also alot of air bubbles being pumped in too, would that even affect anything? the fuel filter housing is being kept full of fuel so is the problem more likely to be air in lines after the filter housing?
Title: Re: diesel motor help please!
Post by: Miles on September 25, 2016, 02:29:20 PM
Air in fuel lines is no good when dealing with diesels.  Not familiar with your truck, but if it had a hand primer around the filter, try that.  With old school diesels you can break free (loosen the nut, do not remove) the line on top of the injectors and crank it over to get the air out.  If you're getting a bunch of air in your system you need to start there...
Title: Re: diesel motor help please!
Post by: jmscon on September 25, 2016, 02:44:28 PM
With the filter housing open the air has a place to escape. With it closed the air goes straight into the high pressure pump and to the injectors. You'll need to get the air out of the system. Some engines you can bled the air at just one of the injectors by loosening it up and cranking the engine and others need the air bled from all of the injectors. Make sure to give your starter a break while you are bleeding the air out too. YouTube is your friend right now.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 03:24:27 PM
so with the hard lines that go from the filter to the heads cracked diesel is coming out just fine it seems, after i let it sit for a hour or so it will fire up but only just for a second or too then it dies??? so next step is to bleed the air out right at the injectors? i have tryed youtube and havent found much with my motor but there is alot with the 1999-2001 but i will try again
Title: Re: diesel motor help please!
Post by: brush hunter on September 25, 2016, 03:25:04 PM
Personally I would get rid of that money pit 7.3... How did you do Elk hunting?
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 03:46:26 PM
yea id love to get rid of it other than it is the perfect truck if it would run right, didnt kill an elk but did have a bull at 75 yards bugling at me until he winded me and busted. I couldt shoot him though because it was so thick i could only see about 20ft
Title: Re: diesel motor help please!
Post by: Mudman on September 25, 2016, 04:03:34 PM
Did you replace fuel filter?  If so keep bleeding.  Hpop suck oil out of it and put some fresh oil in it.  Probably full of sludge.
Title: Re: diesel motor help please!
Post by: M_ray on September 25, 2016, 04:16:02 PM
Hmm I thought 94's were 6.0ltr ?
Title: Re: diesel motor help please!
Post by: Caseyd on September 25, 2016, 04:16:38 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 04:21:38 PM
ok so it sat for a couple hours after i bleed the lines going into the heads and then i turned it over and it ran for 15 seconds but kinda slow and odd like it was struggling but it was smooth. ill try new oil in hpop.
Title: Re: diesel motor help please!
Post by: syoungs on September 25, 2016, 04:59:27 PM
If it'll start and run, you can keep the Accelerator floored for a few seconds, that'll change the oil in the hpop.

It'll also help move oil through the head galleys, air in the fuel is hard on injectors, but it'll run. Air in the oil will cause it to shut down.

Try to hold over 1500 rpm, occasionally going to redline, for 30 seconds or so, if it gets better, drive the living piss out of it, get the air out of the oil system that way.
Title: Re: diesel motor help please!
Post by: LDennis24 on September 25, 2016, 05:07:29 PM
First I would like to say the 7.3L motor is a magnificent motor when taken care of. I know guy's beating the piss out of them in the oil fields and some of them have 400,000 or more miles on them. One I know of a guy couldn't get anyone to buy because it has 740,000 miles! :o I have a 99 powerstroke that is always hard to even get to fire when it's 55 degree's or cooler out. I know it needs an oil change badly and it needs a new fuel filter. I just haven't had time to do them. Your truck is probably needing the same thing's. Replace the fuel filter, change the oil, and maybe last buy a new set of injector's. Don't go buy a set of oversized injector's either. Just buy stock one's. :tup:
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:15:13 PM
If it'll start and run, you can keep the Accelerator floored for a few seconds, that'll change the oil in the hpop.

It'll also help move oil through the head galleys, air in the fuel is hard on injectors, but it'll run. Air in the oil will cause it to shut down.

Try to hold over 1500 rpm, occasionally going to redline, for 30 seconds or so, if it gets better, drive the living piss out of it, get the air out of the oil system that way.

today the longest i got it to run was 15 seconds and as soon as you get on the pedal it dies
Title: Re: diesel motor help please!
Post by: huntnphool on September 25, 2016, 05:17:26 PM
First I would like to say the 7.3L motor is a magnificent motor when taken care of. I know guy's beating the piss out of them in the oil fields and some of them have 400,000 or more miles on them. One I know of a guy couldn't get anyone to buy because it has 740,000 miles! :o I have a 99 powerstroke that is always hard to even get to fire when it's 55 degree's or cooler out. I know it needs an oil change badly and it needs a new fuel filter. I just haven't had time to do them. Your truck is probably needing the same thing's. Replace the fuel filter, change the oil, and maybe last buy a new set of injector's. Don't go buy a set of oversized injector's either. Just buy stock one's. :tup:

 I'm betting your issue is the injectors, how old are they?
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:18:49 PM
First I would like to say the 7.3L motor is a magnificent motor when taken care of. I know guy's beating the piss out of them in the oil fields and some of them have 400,000 or more miles on them. One I know of a guy couldn't get anyone to buy because it has 740,000 miles! :o I have a 99 powerstroke that is always hard to even get to fire when it's 55 degree's or cooler out. I know it needs an oil change badly and it needs a new fuel filter. I just haven't had time to do them. Your truck is probably needing the same thing's. Replace the fuel filter, change the oil, and maybe last buy a new set of injector's. Don't go buy a set of oversized injector's either. Just buy stock one's. :tup:

well i bought it used with 212,000 miles on it so i dont know how it was taken care of but when i bought it, it started easy ran smooth and didnt smoke. I replaced the filter today. for whatever reason it will run but only after i let it sit for awhile and then only just temporary
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:20:07 PM
i have no idea how old they are, You think maybe the injectors got plugged up or ruined when i let it sit?
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:28:04 PM
212,000
Title: Re: diesel motor help please!
Post by: huntnphool on September 25, 2016, 05:31:30 PM
212,000

 If those injectors are original it's time to replace them.

 That being said, the fact that it starts at all and runs tells me that although the injectors may need to be replaced, it's doubtful it's a injector issue. My comment was addressed at Dennis, his starting issue is likely old injectors.
Title: Re: diesel motor help please!
Post by: huntnphool on September 25, 2016, 05:35:16 PM
When it comes time to replace them http://www.thoroughbreddiesel.com/stock-replacement/ford-94-97-injectors.htm these guys were great to deal with.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:36:48 PM
cant afford injectors now, and im going to get laid off nov 5th. If i could get the truck running decent i could cut enough firewood to get injectors. I'll try changing the oil in the truck and hpop and see if that will help some
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 05:37:33 PM
When it comes time to replace them http://www.thoroughbreddiesel.com/stock-replacement/ford-94-97-injectors.htm these guys were great to deal with.

thankyou! ill keep that for when i can get some money together
Title: Re: diesel motor help please!
Post by: huntnphool on September 25, 2016, 05:40:06 PM
cant afford injectors now, and im going to get laid off nov 5th. If i could get the truck running decent i could cut enough firewood to get injectors. I'll try changing the oil in the truck and hpop and see if that will help some

HPOP is not cheap either http://www.thoroughbreddiesel.com/stock-replacement/ford-94-97-oil-pump.htm I'd not replace it unless you know it's bad. :twocents:
Title: Re: diesel motor help please!
Post by: M_ray on September 25, 2016, 06:12:50 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?
Title: Re: diesel motor help please!
Post by: huntnphool on September 25, 2016, 06:19:16 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?

Correct
Title: Re: diesel motor help please!
Post by: M_ray on September 25, 2016, 07:47:29 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?

Correct

That's what I thought ... then the OP might get farther with you tube by punching in 6.0 problems rather than 7.3.
In the first post he says he refers to his 7.3 but the 04's are 6.0's and they have been known to have lots of problems that the 7.3's did not. There will be plenty of vids of 6.0's  ;)
Title: Re: diesel motor help please!
Post by: Jason on September 25, 2016, 08:25:45 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?

Correct

That's what I thought ... then the OP might get farther with you tube by punching in 6.0 problems rather than 7.3.
In the first post he says he refers to his 7.3 but the 04's are 6.0's and they have been known to have lots of problems that the 7.3's did not. There will be plenty of vids of 6.0's  ;)
In his first post he says that his truck is a 1994, which is why he said the engine is a 7.3L
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 25, 2016, 09:09:02 PM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?

Correct

That's what I thought ... then the OP might get farther with you tube by punching in 6.0 problems rather than 7.3.
In the first post he says he refers to his 7.3 but the 04's are 6.0's and they have been known to have lots of problems that the 7.3's did not. There will be plenty of vids of 6.0's  ;)
In his first post he says that his truck is a 1994, which is why he said the engine is a 7.3L

exactly, no 04 around. its a 1994 and the very first of the powerstroke i think thats why its so hard to find videos on. Only half a year of this exact motor.
Title: Re: diesel motor help please!
Post by: LDennis24 on September 25, 2016, 10:01:08 PM
Try looking at the injector control pressure sensor also. Check for cracks.
Title: Re: diesel motor help please!
Post by: syoungs on September 25, 2016, 10:03:26 PM
Only a few items were different.
Unhook your IPC sensor on the driver side head, and see if it'll run. It's most likely a oil or sensor issue.

I really dont think it'll fix your issue, but make sure the tin nut is tight on your ipr.

Your injectors are tired at 212k, but they shouldn't "need" replaced. Wouldn't cause these issues if they did either.

When you drain down your high pressure oil system (in this case by letting ot sit), they can be a real bear to get running. The fix after working on the hpop system, is to run it, and hard.

There is something with the early hoop's drain back that's different then on the newer trucks, can't remember exactly what though.

If you think it needs a hpop, I've got one sitting on my shelf from a 95, that should be the same as yours, with. 110k miles on it, I'm sure we could work out a deal on it, it was to good to scrap, but I'm running a later model front cover on the engine, so I don't need it.
Title: Re: diesel motor help please!
Post by: syoungs on September 25, 2016, 10:04:36 PM
Try looking at the injector control pressure sensor also. Check for cracks.
That's the cup, you can unplug it and run the truck with it unplugged, if it's oily inside the sensor pigtail it's no good.
Title: Re: diesel motor help please!
Post by: jmscon on September 25, 2016, 10:36:54 PM
This is a total shot in the dark, check the air filter. Since it sat for a while some critters could have made a nest in there and your engine is starved for air.
Title: Re: diesel motor help please!
Post by: LDennis24 on September 26, 2016, 08:11:13 AM
This is a total shot in the dark, check the air filter. Since it sat for a while some critters could have made a nest in there and your engine is starved for air.

I actually had this happen one time, 1984 Buick that had a ton of insulation shoved into the air intake and it was full of mouse poo... Fired right up after I found that out! :chuckle:
Title: Re: diesel motor help please!
Post by: M_ray on September 26, 2016, 08:19:45 AM
Hmm I thought 94's were 6.0ltr ?

That would be 04

whoops typo ... meant 04 arent 04's 6.0?

Correct

That's what I thought ... then the OP might get farther with you tube by punching in 6.0 problems rather than 7.3.
In the first post he says he refers to his 7.3 but the 04's are 6.0's and they have been known to have lots of problems that the 7.3's did not. There will be plenty of vids of 6.0's  ;)
In his first post he says that his truck is a 1994, which is why he said the engine is a 7.3L

exactly, no 04 around. its a 1994 and the very first of the powerstroke i think thats why its so hard to find videos on. Only half a year of this exact motor.

Ok sorry I'm on page now!
Title: Re: diesel motor help please!
Post by: M_ray on September 26, 2016, 08:24:00 AM
For you mechanics out there what about the wiring harness that runs under the valve cover and fires the injectors? I had mine burn on my 7.3 and it ran like crap and wasn't even firing a cylinder or two. Could it pose other problems like the OP is having?
Title: Re: diesel motor help please!
Post by: Woodchuck on September 26, 2016, 08:26:04 AM
For you mechanics out there what about the wiring harness that runs under the valve cover and fires the injectors? I had mine burn on my 7.3 and it ran like crap and wasn't even firing a cylinder or two. Could it pose other problems like the OP is having?
Yes
Title: Re: diesel motor help please!
Post by: syoungs on September 26, 2016, 08:37:02 AM
could be this, or could be the main harness where it crosses the driver side valve cover has some chaffing, usually they wont die when ones unplugged or anything though, they just run like crap. if the injectors are starved for good clean oil, and one was unplugged, I could see one starting and dying later.
Title: Re: diesel motor help please!
Post by: Happy Gilmore on September 26, 2016, 09:34:42 AM
Check glow plug relay. Or just replace it. They are cheap.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 12:25:17 PM
Try looking at the injector control pressure sensor also. Check for cracks.
That's the cup, you can unplug it and run the truck with it unplugged, if it's oily inside the sensor pigtail it's no good.

ok i unplugged it and turned it over, the truck did the same thing and just ran for a second. There does looks like some oil inside it though, do you think thats the problem? im going to next try and get the old oil out of the hpop and replace with fresh oil.
Title: Re: diesel motor help please!
Post by: DRobnsn on September 26, 2016, 01:56:28 PM
One thing I've not seen mentioned yet is the CPS (cam position sensor). Very common problem and I have seen them exhibit the same issue your having. Do you know anyone with a running 7.3 you could swap it out with? I believe the Ford brand (only one I would use) is around $30 on amazon. If you have access to a good scan tool and the truck is equipped with OBD2 diagnosing would be much quicker. Also, even though you have new batteries keep a charger on them until you get the truck running, the 7.3's ecm need to see 150+ rpm before it will fire the injectors.
Title: Re: diesel motor help please!
Post by: Woodchuck on September 26, 2016, 02:02:09 PM
94 will not be OBD2.
Title: Re: diesel motor help please!
Post by: DRobnsn on September 26, 2016, 02:05:41 PM
94 will not be OBD2.

I believe your right but I've heard of factory updates on some of the OBS trucks that converted them to OBD2. 
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 05:08:56 PM
i read on the internet that if the cps is bad than the tac will not work, the tac never worked properly the whole time i owned the truck but it would always come up some and still does when i turn it over. Do you know that if the cps doesnt work that the tac wont move at all? some of the diagnosis stuff is confusing for me are you saying that i should take it somewhere like napa and hook it up to diagnostics?
Title: Re: diesel motor help please!
Post by: DRobnsn on September 26, 2016, 05:37:30 PM
I have seen them fail to the point the tach would work while cranking but the truck wouldn't fire. I don't believe that scenario is common but it can happen. Its possible for the sensor to operate under a starting condition and fail during a running condition causing it to die. I had one that would start and idle but would intermittently cut out at high RPM it was a aftermarket sensor and the updated Ford grey sensor fixed it.

As for the diagnostics you need to find out if the truck is equipped with an OBD connector. The last OBS ford I worked on the connector was under the dash just to the right of the trans hump on the passenger side. I can't post pics so google OBD connector to see what your looking for. It's a bit of a shot in the dark being the truck is 94 but it sure would be easier to diagnose if it has one.

I would also try the HPOP oil pressure sensor trick previously mentioned before you buy anything. Its easy and free.

How many times have you had it fire and die at this point? 
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 06:23:51 PM
Ok it looks like i do have a OBD connector right where you said, it has started probably 7 times but the last three times it only ran for like 2 seconds. ill try the hpop oil tomorrow after work.
Title: Re: diesel motor help please!
Post by: Mossy on September 26, 2016, 07:51:09 PM
I had a cps go bad in a 97. Sounds pretty similar but I was able to make it close to home from the woods. Hard to tell how many dozens of restarts it took before it finally gave up the ghost.
Title: Re: diesel motor help please!
Post by: syoungs on September 26, 2016, 08:00:09 PM
The high pressure oil pump is not a sealed system, no need to change the oil, it compresses oil, sends it through the injectors, and it drops back to the oil pan.

What you could do, is fill the resevior to within 1/4" of the plug on top, and try to start it, I suspect a hpop that I'd leaking down oil, or has lost its prime, which makes these engines a real bear to start if they aren't in perfect working order already.

You do have diagnostics, but a cheap obd reader will not work. You need auto engunity, or a snap on etc.
The cheapest way is a scangauge2, and that won't spell out your problem.

I'd be curious how many times it's actually started and how long it's ran as well.

Did you check the tin nut on the ipr? That's a free check, and I've seen more them 1 power stroke crippled by it.

Do you have a way to get the front end pointed down hill? Sometimes the oil pickup tube cracks, and pointing it downhill will make it start with all the oil in the front of the pan.

Have you plugged in the block heater when your trying to start it?
Title: Re: diesel motor help please!
Post by: whacker1 on September 26, 2016, 08:04:48 PM
At this point I am pulling for you.  this looks like a tremendous opportunity for a reliable rig once you get it fully operational.
Title: Re: diesel motor help please!
Post by: Mudman on September 26, 2016, 08:13:58 PM
I will clear up hpop oil I mentioned.  The oil doesn't circulate well and becomes old and sludge.  Oil does this in all of em.  The pump circulates oil for injector pressure but does not clean itself well. I don't think this is your problem but you should clean it.  I really think its a fuel filter/flow problem.  Likely air in heads still.  Bleeding the back of head is a PIA but I had to do it many, many times after changing injectors.  Inj. harness in valve cover resulted in a miss when I dealt with that problem.  Sensor it quit running.  I had many issues with my old 7.3 years ago. Yes make sure the Batts. are always charged as well.  Good luck.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 08:17:48 PM
i havent plugged in the block heater while trying to start it yet, ill do that from now on. I'll check that nut very next and the oil in the hpop is about a inch below the nut so ill fill that too. The truck is pointed downhill all the time, i do have some kind of draw on the battery very slight but i noticed it when i hook and unhook the batterys. Maybe that is a short in something? im determined to do what i can to get the truck running it really is the perfect truck for me if i could get it reliable. thankyou guys for sticking with me and working me through this stuff.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 08:20:22 PM
I will clear up hpop oil I mentioned.  The oil doesn't circulate well and becomes old and sludge.  Oil does this in all of em.  The pump circulates oil for injector pressure but does not clean itself well. I don't think this is your problem but you should clean it.  I really think its a fuel filter/flow problem.  Likely air in heads still.  Bleeding the back of head is a PIA but I had to do it many, many times after changing injectors.  Inj. harness in valve cover resulted in a miss when I dealt with that problem.  Sensor it quit running.  I had many issues with my old 7.3 years ago. Yes make sure the Batts. are always charged as well.  Good luck.

ok ill change the oil in the hpop its easy enough to do, i bleed the lines going into the heads but only once and im not sure how well it actually worked? can i bleed right at the injectors? maybe i need to re bleed the lines going into the heads i just felt that it didnt get me anywhere and there was plenty of fuel going through
Title: Re: diesel motor help please!
Post by: syoungs on September 26, 2016, 08:22:52 PM
When I tore down both my 7.3s, there was maybe 5cc of sludge in the bottom of the resevior, one had 330k miles on all stock components, one had 110k on all stock, so I don't bother with doing it anymore. Pull the plug on top and crank it over, that's a hard lesson on how much oil it'll flow lol.

The more I think about this problem, the more I think the lpop went dry, the hpop sucked out the resevior and let it run briefly, and it hasn't been able to re-prime....

Before you turn it over again, pull the upper plug and see if there is oil in the hpop res. If it's below approx 1/2" there may be supply problems, below 3/4 or 1" there def is supply problems. If it's low, fill it, and try starting, after 20ish seconds of cranking, check the level again. Might have to pull the lpop and pack it full of Vaseline to re-prime. Or it might have a cracked pickup tube, which means motor has to be lifted, preferable to remove, to fix.
Title: Re: diesel motor help please!
Post by: syoungs on September 26, 2016, 08:23:51 PM
At this point it's probably oil related.
Can't bleed at the injector on these.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 26, 2016, 08:30:08 PM
alright well the motor really could just use a oil change no matter what so i can do that, ill do everything i can tomorrow after work and update but i also have a toyota steering knuckle to rebuild after work so im not sure how much ill be able to do.
Title: Re: diesel motor help please!
Post by: brush hunter on September 27, 2016, 04:38:02 AM
yea id love to get rid of it other than it is the perfect truck if it would run right, didnt kill an elk but did have a bull at 75 yards bugling at me until he winded me and busted. I couldt shoot him though because it was so thick i could only see about 20ft
That sucks, but at least you got some time in the forest.
Title: Re: diesel motor help please!
Post by: DRobnsn on September 27, 2016, 10:02:42 AM
If you have access to some fittings and at least a 3000psi gauge you can remove the ICP sensor and check the high pressure oil manually to be certain on what is going on in the system. Just make sure if you do this you have good connections at the fittings and a quality gauge.

As for scan tools you will need a good one to see whats going on. The others mentioned work as does the matco determinator, and the autel maxiSYS. Maybe you can find someone who will loan you one for a few bucks.

Once you've exhausted all the free easy checks it may be worth looking to see if you have a mobile mechanic in the area that can come run diagnostics on it. As you've seen the 7.3's do have several things that can cause starting issues and paying for a diagnostic check can put you money ahead depending on the issue. Throwing parts at a 7.3 can get spendy quick.     
Title: Re: diesel motor help please!
Post by: Mudman on September 27, 2016, 03:00:09 PM
Reading your post confused me as to what you meant?  There is a plug in the back of the head for air bleeding.  By the firewall.  This is what you open not as line goes into head.  If your not doing this we have likely found your problem-air.  Maybe I misunderstood you?  Also these engines NEED clean oil or injectors run like crap.
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 28, 2016, 09:11:44 PM
I havent been able to work on it much last two days i have been working on my toyota front end, when i bleed it i cracked the hard lines that go into the heads like i was told to in previous post. Is the a different or better way to get air out of the fuel lines?
Title: Re: diesel motor help please!
Post by: Mudman on September 29, 2016, 10:56:29 AM
Its been a long time but I  pretty sure there is a large ?allen head? plug in back of head to bleed air/fuel out on each side.  My truck was 01 so it was a pain to get at on driver side.  Air you bleeding is before injectors? 94 year may not be same.  After research it seems your truck may not have this.  Make sure fuel filter bowl is always full when you are bleeding inj.  Do 1 at a time working back.  O rings in supply lines can fail allowing air/fuel leaks and fuel pickup in tank could be faulty.  Make sure iit has lot good fuel.  Don't overheat starter.  Bleed valve on inj. pumps as well.  Lift pump could be bad?  Lots to check....
Title: Re: diesel motor help please!
Post by: WA hunter14 on September 29, 2016, 06:54:35 PM
alright sounds good, i havent found anything about a valve to bleed air either but ill take a close look at the back of the heads tomorrow(still been working on that toyota after work). today i turned the 7.3 over and it fired up and idled good for the first time, i let it idle for about 20sec then revved it up some and drove away, made it to the end of the driveway(about 75 yards) and it lost power and stumbled then died and wouldnt start again, let it sit while i worked on toyota and then turned it over again and it fired up but only for 2 seconds again. So.. looking more like air is what im thinking  :dunno:  really wish i could just bleed it at injectors.
Title: Re: diesel motor help please!
Post by: KFhunter on September 29, 2016, 07:00:07 PM
What do diesel techs make nowadays?  @jackelope

I hear there's a pretty big shortage for GM/Ford/Dodge diesel technicians.
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