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Author Topic: 2006 Polaris Sportsman 500 HO  (Read 4947 times)

Offline elksnout

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Re: 2006 Polaris Sportsman 500 HO
« Reply #30 on: August 28, 2020, 02:48:38 PM »
Meant to say it's drops to 10.22 with key fully engaged.
Can't we all just get along?

Offline ballpark

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Re: 2006 Polaris Sportsman 500 HO
« Reply #31 on: August 28, 2020, 02:51:27 PM »
That's not good.  If battery is fully charged that shouldn't happen until maybe long prolonged cranking.

Offline elksnout

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Re: 2006 Polaris Sportsman 500 HO
« Reply #32 on: August 28, 2020, 02:52:29 PM »
Starter is getting warm to the touch again.. 
Can't we all just get along?

Offline ballpark

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Re: 2006 Polaris Sportsman 500 HO
« Reply #33 on: August 28, 2020, 03:10:39 PM »
I hate electrical troubleshooting over the internet.  Sounds like solenoid is getting power to starter and starter is toast/grounded.  That might explain the voltage drop.
« Last Edit: August 28, 2020, 03:28:59 PM by ballpark »

Offline Sandberm

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Re: 2006 Polaris Sportsman 500 HO
« Reply #34 on: August 28, 2020, 05:14:53 PM »
Take the starter apart, I tell ya there is something wrong there. Its getting juice but is unable to spin.

https://parts.polarisind.com/Assemblies.asp

Offline elksnout

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Re: 2006 Polaris Sportsman 500 HO
« Reply #35 on: August 31, 2020, 08:00:58 PM »
IT'S  ALIVE !!!

All weekend I kept thinking about how that starter was getting hot in addition to others suggestions on here. Overnighted one and swapped it out today. No small task.

Thanks for all of the help guys.

Elksnout

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Offline ballpark

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Re: 2006 Polaris Sportsman 500 HO
« Reply #36 on: September 01, 2020, 07:47:51 AM »

 :4w:
Great machines, I have a 2005 Polaris Sportsman 500 HO, have worked on just about everything.  Glad to hear got it figured out. :tup:

 


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