Free: Contests & Raffles.
Exactly what I'm going through as we'll...
You have a pretty wide margin on a stock pistol barrel. Chamber checking, as you did is what you should do. OAL as in a bullet set back, double charges, and squibs (barrel obstruction) blow guns up. Overcrimping can cause overpressure and a case failure if on the extreme end but won't really "blow your gun up". Undercrimping can allow the bullet to set back, then you can have a KB. If you are near the "ragged edge" of overpressure then you might want to be more concerned with crimp. If you backed it off and are working your way up (as you should be) you are fine. Certain powders in .40 can be spikey, Clays and Titegroup come to mind. N320 is an exceptionally clean and safe powder in .40, that's what I use. WST is good too (but reverse temperature sensitive) if you want to try to save a little bit.