I have the same issue with my Lyman Deerstalker. I think I will try putting on a new nipple, which I think I already have a couple extras anyway. I am shooting it tomorrow so I will see how it does. I haven't shot it for a couple years.
The last time I hunted with it I had snuck up on a herd of elk in a clearcut. Had a cow standing behind a small fir tree at 30 yards, looking right at me. Thought I better take the shot before the entire herd takes off. Aimed for the throat, thinking there's no way I will miss at this short distance and she'll drop right there.
Well, of course, the cap didn't fire and they took off. I did manage to get a second shot off at 75 yards but hit her too far back, and it took a couple hours and a half mile of tracking to catch up to her and put a couple more bullets in her before she was done.