Free: Contests & Raffles.
starting on putting one on one of my second gen dodges this week.I'm putting a access hole in the bed to change the fuel sending unit so i don't have to drop the tank to do it.(60 gal quite the pain).I've seen them bolted to the frame and welded.I will be bolting mine.will Be using my forklift to lift off and on.Leave enough room between cab and headache rack. seen some where they were to tight.Normans idea with the junction box for the lights works awesome!
Personally I would advise to not weld it. Frames are NEVER meant to be welded on, the heat weakens the steel and in time it will crack every single time. Through bolts with rubber pads as isolators between frame and bed using the stock mounting holes in the frame or large ubolts have never failed me, including my 26' conveyor loading trucks at work that get royally beaten 12 hours a day loading and unloading roofing materials loaded by forklifts and delivering to the roof. Beds have never shifted or loosened in 10 plus years of service
2-1/2 should work good.I don't like welding to the frame because if i need to take it off for any reason your stuck.If they have you weld the back why not the front also?The bed of my truck is bolted on now and it works. I will have more brackets then the bed had before.I always do stuff overkill so should be fine.Mine has a fifth wheel also in the bed.
Personally I would advise to not weld it. Frames are NEVER meant to be welded on, the heat weakens the steel and in time it will crack every single time.