collapse

Advertisement


Author Topic: 2.5 Merc 2 Stroke Machinist Bored A Hole In The Block  (Read 1939 times)

Offline GWP

  • Forum Sponsor
  • Trade Count: (+27)
  • Sourdough
  • *****
  • Join Date: Dec 2010
  • Posts: 1798
  • Location: Big Sandy-By Westport
2.5 Merc 2 Stroke Machinist Bored A Hole In The Block
« on: October 02, 2021, 11:19:18 AM »
Rebuilding my 2.5 Mercury 2 Stroke. Though ‘rebuilt’ ones show on the ‘interwebs’ they do not ACTUALLY exist when you call on them, or order them. Same with a lot of the parts.
My block was good but needed a .015 bore on one cylinder, so was doing them all, and bought a $2200 crankshaft to make basically a brand new engine.
Talked to the machinist yesterday. He let the boring tool go too deep and actually CUT A HOLE IN THE BLOCK. He was just taking it over to get it welded up.
What. The. H.E. double hockey sticks?
Good blocks are hard to come by, and while I know they get welded all the time, how pissed should I get? Discount? Free bore job?
Cuterebra are NOT cute!

Offline Sandberm

  • Political & Covid-19 Topics
  • Trade Count: (0)
  • Old Salt
  • ******
  • Join Date: Nov 2013
  • Posts: 5490
Re: 2.5 Merc 2 Stroke Machinist Bored A Hole In The Block
« Reply #1 on: October 02, 2021, 01:57:23 PM »
Wow.

Ummm, not understanding what he did exactly but based off my back in the day experience with dirtbikes they took the cylinder off to be bored.  :dunno:

Offline GWP

  • Forum Sponsor
  • Trade Count: (+27)
  • Sourdough
  • *****
  • Join Date: Dec 2010
  • Posts: 1798
  • Location: Big Sandy-By Westport
Re: 2.5 Merc 2 Stroke Machinist Bored A Hole In The Block
« Reply #2 on: October 02, 2021, 06:04:09 PM »
2.5 Merc is a sleeved 2 stroke V6 horiz split block with fractured bearings, rods, forged one piece crank. The part of the block right below the sleeves tucks in just a bit.
He went too deep on at least one and cut through the side of the block. Fairly thin cast aluminum.
Cuterebra are NOT cute!

Offline Ghost Hunter

  • Trade Count: (+2)
  • Old Salt
  • ******
  • Join Date: Apr 2007
  • Posts: 5453
  • Location: SW <-> NE
  • Groups: NRA Patron Life Member, RMEF Life, Sponser Member
Re: 2.5 Merc 2 Stroke Machinist Bored A Hole In The Block
« Reply #3 on: October 02, 2021, 06:20:22 PM »
 :o  Sounds like what I'm used to.  Here for the conversation.   :sry:
Economy failure = Too many people spending money they don't have on things they don't need to impress people they don't like.

 


* Advertisement

* Recent Topics

Shake down time.... What's in your elk pack? by Kingofthemountain83
[Today at 12:13:39 AM]


Springer season getting close, who's going by Martinhunter
[Today at 12:00:27 AM]


Heavy metal (Kenworth C500's) by 3boys
[Yesterday at 10:33:44 PM]


European skull personalized wall state mounts by fire*guy
[Yesterday at 07:40:56 PM]


turkey hunting series question 9 - preparation for April by Torrent50
[Yesterday at 07:22:14 PM]


Muzzleloader Supplies by MADMAX
[Yesterday at 06:55:09 PM]


Custom rifles by Sakko300wsm
[Yesterday at 05:27:09 PM]


Beaver OK for Lent by Kingofthemountain83
[Yesterday at 05:13:50 PM]


Blacktail Trophy Tactics Hunting Event: Free for Veterans/Active Duty by silverdalesauer
[Yesterday at 04:29:58 PM]


RV floor repair, have you done it by Happy Gilmore
[Yesterday at 04:16:37 PM]


Elk Tracking Tips by WapitiTalk1
[Yesterday at 03:45:28 PM]


66 lbs beaver by greenhead_killer
[Yesterday at 11:55:43 AM]


Looking for Your Help - Donate Used or New Gear by silverdalesauer
[Yesterday at 11:52:45 AM]


Spokane valley archery by nwwanderer
[Yesterday at 08:55:15 AM]


suppressor for a 7mm-08 by Sundance
[Yesterday at 07:11:12 AM]


12th Annual - 2026 YOUTH TURKEY HUNT CONTEST (enter by Mar 15) by engelwood
[March 08, 2026, 10:40:01 PM]


2026 Seattle Sportmen's Convention - March 7, 2026 by wa.hunter
[March 08, 2026, 09:48:43 PM]


whitetail scouting by hunter399
[March 08, 2026, 08:22:20 PM]

SimplePortal 2.3.7 © 2008-2026, SimplePortal