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Author Topic: 6.0l powerstroke  (Read 18476 times)

Offline summertime blues

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6.0l powerstroke
« on: March 08, 2015, 09:45:59 PM »
FIRST AND FOREMOST I know these are junk. No need for all of you to tell me how crappy they are and to avoid them. Or how Ford circled the problem on the grill, or to buy a dodge or chevy or how you have a small peter. This truck is paid for and dont want to replace it.

I am curious if anyone has "bulletproofed" one and what were your experiences.  Pretty sure I am  having issues with my HPOP and know that I will have major problems eventually so thinking getting it studded and fix everything on the way out. Ordered autoenginuity ford bundle and it was supposed to show up Friday but didnt.  Curious where you may have gotten your work done, what you did that you wished you didnt or didnt you wished you did.

Thanks in advance

Offline syoungs

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Re: 6.0l powerstroke
« Reply #1 on: March 08, 2015, 09:54:27 PM »
Gonna cost a small fortune to really vulletproof, but besides idm's, they pretty much go like a 7.3 would, and the idms sometimes have bo issues.
I'd honestly rather drive a bulletproofed/bombed 6.0 over my 7.3, but like you said. 7.3 is paid for, and has a awesome new tranny.

Offline Fastass350

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Re: 6.0l powerstroke
« Reply #2 on: March 08, 2015, 10:08:49 PM »
Where are you located? That will help guys give suggestions on a shop. And keep us posted of your outcome.

Offline summertime blues

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Re: 6.0l powerstroke
« Reply #3 on: March 08, 2015, 10:16:25 PM »
Yakima tricities area....leaning towards Diesel Performance Unlimited simply because not sure who else and have not heard anything bad about them. I want to take it to someone who has done a lot and isn't a Ford dealer


Was willing to take it pretty much any where with in a days drive but thinking it will be towed now...boooo

Offline HawkCreek

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Re: 6.0l powerstroke
« Reply #4 on: March 08, 2015, 10:19:34 PM »
I'm also interested in what it takes to make a 6.slow into a decent motor. Lot of them out there but nobody will touch them because of their problems.

Offline Skillet

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Re: 6.0l powerstroke
« Reply #5 on: March 08, 2015, 10:24:57 PM »
Lots of 6.0 haters out there who never owned one.  Some who have, and they have a right to their opinions.  If given the proper care, a 6.0 is an excellent motor with both good power and mileage potential.  I recently did some preventative work on my 6.0 (2006, 113k) and couldn't be happier.

First, what year is your 6.0? Your HPOP issues may be the STC fittings and not the HPOP itself.
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Offline Skillet

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Re: 6.0l powerstroke
« Reply #6 on: March 08, 2015, 10:26:51 PM »
I'm also interested in what it takes to make a 6.slow into a decent motor. Lot of them out there but nobody will touch them because of their problems.
I see what you did there.  That is... funny.

And also totally untrue. Lots of shops equipped to do the minor stuff to get around the emissions garbage that makes these motors vulnerable to abuse.
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Offline syoungs

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Re: 6.0l powerstroke
« Reply #7 on: March 08, 2015, 10:30:06 PM »
I don't personally like dpu, nick orde (sp) might be available, baxter auto parts in kennewick, or bill at all city transmission in kennewick can put you in touch with him imsure.

Offline summertime blues

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Re: 6.0l powerstroke
« Reply #8 on: March 08, 2015, 10:35:32 PM »
Syoungs...check your messages :)

Offline Happy Gilmore

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Re: 6.0l powerstroke
« Reply #9 on: March 08, 2015, 10:51:45 PM »
The 2012 and up Duramax trucks are proving far more problematic than the 6.0l Fords we left to swap our fleet. We have an F-450 still, only one we kept with 250k all work miles no issues. Our new Duramax fleet is a rolling time bomb. The diagnose a fuel filter issue and it's just the beginning of limp mode and shop time from there on out. All out 6.0 trucks went 150k without issues. The new Duramax fleet is getting shop time at 50k.
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Offline Doc Sauce

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Re: 6.0l powerstroke
« Reply #10 on: March 09, 2015, 05:21:07 AM »
I bought an 06 f350 with 106000 miles for right at 13,000.  I put the ARP head studs on it, did the factory oil cooler delete (moves it from the top of the engine to the front), did the bullet proof EGR, put an EAS monitor in it, and got an SCT tuner.  All in all that cost me between 5 and 7 thousand dollars.   

Right after I did all this work, I moved from Bremerton to Groton.  I towed a suburban, a heavy tool box, and some other heavy toys from Bremerton, through Oregon, Utah, Colorado, New Mexico, Oklahoma, Texas, Louisana, Tennesee, then up the coast to Ct.  All in all I had about 14,000 pounds on a deckover trailer. 

I had absolutely NO overheating trouble.  I got close a couple times.  As long as I could maintain above about 55 going uphills (absolutely doable with that engine and the ARP stud job), I could generate enough airflow to keep my temps down.  If I had to slow down due to other cars or trucks, I would have to slow down to about 40 or 45 to keep my temps down.  I had absolutely no trouble with the engine, whatsover, on the entire trip. 

Transmission was a different story...

In retrospect, I thought I would be able to get by for a little bit cheaper by buying one of these "cursed" engines and building it up.  For 20 to 22,000, it comes close to buying a non 6.0l used.  However, all of the trucks I found in that price range seemed to be 7.3s that were beat to hell or had super high mileage. 

In the end, I am very glad I bought what I did and bullet proofed it.  I am hoping to use it again in the next few months to move back to Washington.   

If you have any other questions, let me know.  I will gladly give you the contact info for the Diesel garage that took care of me when I got in over my head on the work. 

Offline jackelope

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6.0l powerstroke
« Reply #11 on: March 09, 2015, 07:35:17 AM »
Bulletproof diesel egr cooler. Bulletproof Oil cooler. Arp head studs, bulletproof FICM.

Read here:
http://www.bulletproofdiesel.com/Articles.asp?ID=148
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Offline Special T

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Re: 6.0l powerstroke
« Reply #12 on: March 09, 2015, 07:44:44 AM »
Putting on the Bullet proof EGR and oil filter relocation/cooling kits are a must with a rig that has the least amount of mileage. I am in the middle of a 6L motor right now that had 210k miles on it. Had plans to "Bulletproof" it Stud kit it and new turbo, Turbo was shot for the 2nd time., and roll some bearings into it. There was a bunch of funny wear on the bearings and had a bunch of wrist pin slop.... IMO the WORST part of the 6L is the combination of how they "cool" the oil and how its pumped through the filter. I would bet that if those 2 things were changed on a brand new 6L it would likely make ALL the components last a lot longer... Including the turbo which is prone to crapping out as mine did.

Hopefully your doing this to a low milage rig before the issues of over heated, and unfiltered oil destroy the engine.

Right now Im looking at about 10-15 grand in parts but will have a brand new vehicle. All of the "Delete" options were not available because this F550 will have to travel over scales from time to time...
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Offline jackelope

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Re: 6.0l powerstroke
« Reply #13 on: March 09, 2015, 07:49:30 AM »
You can buy a new complete engine from Ford for $15k and have a 3 year unlimited miles warranty on it. Complete engine. Not a long block...
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Offline HawkCreek

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Re: 6.0l powerstroke
« Reply #14 on: March 09, 2015, 08:18:58 AM »
You can buy a new complete engine from Ford for $15k and have a 3 year unlimited miles warranty on it. Complete engine. Not a long block...

You can find complete 7.3 rigs that haven't been abuses for that much! Holy cow!

Offline Happy Gilmore

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Re: 6.0l powerstroke
« Reply #15 on: March 09, 2015, 08:40:06 AM »
A customer of mine in Granger is having an outfit do a complete Cummins 12 Valve swap into his 2002 F-350 for $12K with performance mods and a built tranny. An outfit in Hermiston is doing the work.

I couldn't consider that kind of money into a 6.0.
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Offline jackelope

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6.0l powerstroke
« Reply #16 on: March 09, 2015, 09:48:50 AM »
You can buy a new complete engine from Ford for $15k and have a 3 year unlimited miles warranty on it. Complete engine. Not a long block...

You can find complete 7.3 rigs that haven't been abuses for that much! Holy cow!

And have a great 15 year old truck.

If you had a truck with a work body or tow truck  or something like that, it's a lot cheaper to put an engine in than it is to replace the truck.
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Offline jackelope

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Re: 6.0l powerstroke
« Reply #17 on: March 09, 2015, 09:49:48 AM »

A customer of mine in Granger is having an outfit do a complete Cummins 12 Valve swap into his 2002 F-350 for $12K with performance mods and a built tranny. An outfit in Hermiston is doing the work.

I couldn't consider that kind of money into a 6.0.

Why would he bother replacing a 7.3? Pretty bulletproof.
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Offline DRobnsn

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Re: 6.0l powerstroke
« Reply #18 on: March 09, 2015, 10:35:02 AM »

A customer of mine in Granger is having an outfit do a complete Cummins 12 Valve swap into his 2002 F-350 for $12K with performance mods and a built tranny. An outfit in Hermiston is doing the work.

I couldn't consider that kind of money into a 6.0.

Why would he bother replacing a 7.3? Pretty bulletproof.

 :yeah: Agreed, only reason I could think of is more power and better mileage but that's going to take many many miles to pay for itself. 

Offline Huntboy

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Re: 6.0l powerstroke
« Reply #19 on: March 09, 2015, 11:26:47 AM »
Summertime blues, try calling Matt at Northwest Custom Diesel. He's in Fife, but maybe he knows someone on the east side. He's really good with the 6.0 L.
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Offline summertime blues

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Re: 6.0l powerstroke
« Reply #20 on: March 09, 2015, 12:37:01 PM »
I am not above taking it to fife....if i am going to spend a bunch of money i don't want to spend i am going to do it somewhere with a good reputation and the people are respectable


Offline Doc Sauce

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Re: 6.0l powerstroke
« Reply #21 on: March 09, 2015, 12:57:09 PM »
Mat at northwest custom diesel did mine too....

He even helped me when I was in Oregon. 

Offline southern transplant

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Re: 6.0l powerstroke
« Reply #22 on: March 09, 2015, 02:21:03 PM »
If you don't mind the drive to fife I also would recommend talking to matt at nw custom diesel. He is fair on price and extremely knowledgeable on that engine. He is very up front and has lots of information to share on your truck

Offline Special T

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Re: 6.0l powerstroke
« Reply #23 on: March 09, 2015, 09:52:10 PM »
You can buy a new complete engine from Ford for $15k and have a 3 year unlimited miles warranty on it. Complete engine. Not a long block...

I found a long block for a little less than 5K that is is bored 60 over. About 4K for HP injectors and then all the other Fixer stuff to solve the ford 6.0 issues. Im hoping got have 15k in parts including the bulletproof stuff and the new turbo... so basically all new stuff for the same $ plus about 3K in labor... This truck is currently selling new with all its gear for about 100K. since the 06 doens have nearly as much Emissions crap and the new rigs it will make a decent investment in the long run.  I still like my 03 & 05 dodges better and will keep them till hell freezes over.
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Offline jackelope

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Re: 6.0l powerstroke
« Reply #24 on: March 09, 2015, 10:13:28 PM »
100k dollars? For what truck?

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Offline Hunting7mm

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Re: 6.0l powerstroke
« Reply #25 on: March 09, 2015, 10:13:41 PM »

A customer of mine in Granger is having an outfit do a complete Cummins 12 Valve swap into his 2002 F-350 for $12K with performance mods and a built tranny. An outfit in Hermiston is doing the work.

I couldn't consider that kind of money into a 6.0.

Why would he bother replacing a 7.3? Pretty bulletproof.

 :yeah: Agreed, only reason I could think of is more power and better mileage but that's going to take many many miles to pay for itself.

I actually held out to find an F350 with the 7.3 just because they are pretty much bullet proof. 
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Offline summertime blues

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Re: 6.0l powerstroke
« Reply #26 on: March 11, 2015, 09:19:36 PM »
Anyone know anything or have opinion about sno valley diesel?

Offline Special T

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Re: 6.0l powerstroke
« Reply #27 on: March 11, 2015, 09:23:59 PM »
You havent said where you are but Dynomite diesel in Monrow is awesome. I have used them before... OR Diesel outfitters in smoky point. Ben is thier point man in the shop.
In archery we have something like the way of the superior man. When the archer misses the center of the target, he turns round and seeks for the cause of his failure in himself. 

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Offline summertime blues

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Re: 6.0l powerstroke
« Reply #28 on: March 11, 2015, 09:33:09 PM »
I am in the yakima valley but just looking around

Offline buglebuster

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Re: 6.0l powerstroke
« Reply #29 on: March 11, 2015, 10:11:46 PM »
Check out NW Powerstroke  in vancouver

Offline STED9r

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Re: 6.0l powerstroke
« Reply #30 on: April 24, 2015, 09:35:43 PM »
Just now seeing this, I work on these daily. Not answering a bunch of pm's but I'll give some insight on here real quick.

Don't toss the hpop, higher probability that it's a simple oil leak, or slow ipr.
Bullet proof? Well, the phrase was coined by bullet proof diesel.
Get arp studs, oem head gaskets, bullet proof egr cooler, updated egr valve AND 6.4 push rods. 6.4 push rods have a thicker wall and just slightly shorter, to keep rockers from stress.
New updated stc fitting and might as well go into an updated stand pipe kit.
Have the intake cold tanked or new intake manifold.
Have temp sensor in intake cleaned or replaced, they're cheap.
Bullet proof sells kits. They even use oem oil coolers, gaskets, o-rings etc.

Want to get rid of ele controlled fan clutch? Buy the adapter so you can use mechanical 1997 fan clutch and alleviate that issue, ele has been know to shut mtr down when fan eats wire harness for lunch and wires cross and short

If you're into it this far......thermostat and water pump. Split turbo and clean unison ring.

Don't ditch the egr system. Keeps combust temps down, which keeps egt down.

Remote oil cooler or oil filter is your candy. Baldwin and Wix confusion right now and many can't find right filter now. If you keep oil system stock, and take unit in to buckeys, Walt's, firestone etc, for services, just sell it. They use bad filters and cheap mis labeled bulk oil.

Simple things such as an over charged or plugged a/c system will raise temps at condenser, which transfers heated air to radiator, same with a bad tc or slipping trans.

Stick with stock ficm. Seeing lots of burned inj coils. Stock works just fine and seat of pants dyno won't feel any different, but wallet will.

Watch aftermarket injectors........ many sell as new, but internals are cleaned and used. Oem are all new internals and coils, with warranty. The 6.0 sticks are so small, there's no room for error.

Offline DRobnsn

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Re: 6.0l powerstroke
« Reply #31 on: April 25, 2015, 10:03:03 AM »
Just now seeing this, I work on these daily. Not answering a bunch of pm's but I'll give some insight on here real quick.

Don't toss the hpop, higher probability that it's a simple oil leak, or slow ipr.
Bullet proof? Well, the phrase was coined by bullet proof diesel.
Get arp studs, oem head gaskets, bullet proof egr cooler, updated egr valve AND 6.4 push rods. 6.4 push rods have a thicker wall and just slightly shorter, to keep rockers from stress.
New updated stc fitting and might as well go into an updated stand pipe kit.
Have the intake cold tanked or new intake manifold.
Have temp sensor in intake cleaned or replaced, they're cheap.
Bullet proof sells kits. They even use oem oil coolers, gaskets, o-rings etc.

Want to get rid of ele controlled fan clutch? Buy the adapter so you can use mechanical 1997 fan clutch and alleviate that issue, ele has been know to shut mtr down when fan eats wire harness for lunch and wires cross and short

If you're into it this far......thermostat and water pump. Split turbo and clean unison ring.

Don't ditch the egr system. Keeps combust temps down, which keeps egt down.

Remote oil cooler or oil filter is your candy. Baldwin and Wix confusion right now and many can't find right filter now. If you keep oil system stock, and take unit in to buckeys, Walt's, firestone etc, for services, just sell it. They use bad filters and cheap mis labeled bulk oil.

Simple things such as an over charged or plugged a/c system will raise temps at condenser, which transfers heated air to radiator, same with a bad tc or slipping trans.

Stick with stock ficm. Seeing lots of burned inj coils. Stock works just fine and seat of pants dyno won't feel any different, but wallet will.

Watch aftermarket injectors........ many sell as new, but internals are cleaned and used. Oem are all new internals and coils, with warranty. The 6.0 sticks are so small, there's no room for error.

I disagree with the egr comment. Isn't it true the only time the egr is active is during steady states (idle type conditions) and its closed during acceleration or loaded conditions there by eliminating it's operation in the very condition in which high egt's occur. 

Offline STED9r

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Re: 6.0l powerstroke
« Reply #32 on: April 25, 2015, 01:28:39 PM »
Just now seeing this, I work on these daily. Not answering a bunch of pm's but I'll give some insight on here real quick.

Don't toss the hpop, higher probability that it's a simple oil leak, or slow ipr.
Bullet proof? Well, the phrase was coined by bullet proof diesel.
Get arp studs, oem head gaskets, bullet proof egr cooler, updated egr valve AND 6.4 push rods. 6.4 push rods have a thicker wall and just slightly shorter, to keep rockers from stress.
New updated stc fitting and might as well go into an updated stand pipe kit.
Have the intake cold tanked or new intake manifold.
Have temp sensor in intake cleaned or replaced, they're cheap.
Bullet proof sells kits. They even use oem oil coolers, gaskets, o-rings etc.

Want to get rid of ele controlled fan clutch? Buy the adapter so you can use mechanical 1997 fan clutch and alleviate that issue, ele has been know to shut mtr down when fan eats wire harness for lunch and wires cross and short

If you're into it this far......thermostat and water pump. Split turbo and clean unison ring.

Don't ditch the egr system. Keeps combust temps down, which keeps egt down.

Remote oil cooler or oil filter is your candy. Baldwin and Wix confusion right now and many can't find right filter now. If you keep oil system stock, and take unit in to buckeys, Walt's, firestone etc, for services, just sell it. They use bad filters and cheap mis labeled bulk oil.

Simple things such as an over charged or plugged a/c system will raise temps at condenser, which transfers heated air to radiator, same with a bad tc or slipping trans.

Stick with stock ficm. Seeing lots of burned inj coils. Stock works just fine and seat of pants dyno won't feel any different, but wallet will.

Watch aftermarket injectors........ many sell as new, but internals are cleaned and used. Oem are all new internals and coils, with warranty. The 6.0 sticks are so small, there's no room for error.

I disagree with the egr comment. Isn't it true the only time the egr is active is during steady states (idle type conditions) and its closed during acceleration or loaded conditions there by eliminating it's operation in the very condition in which high egt's occur.
No, it is modulated at different levels. Whether load, throttle position, rpm, temp etc etc etc.
It is a normally closed valve. It does not get a signal and just open up, it is modulated through the rpm and load range depending on a number of different parameters.
It is there to lower combustion temps so nitrides(or nitrates I forget) of oxygen is limited.

Offline DRobnsn

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Re: 6.0l powerstroke
« Reply #33 on: April 25, 2015, 07:55:20 PM »
I understand it's modulated but it's main function is to reduce NOx, and yes combustion temps drop to accomplish NOx reduction but it's not used to reduce combustion temps for longevity, its only for emissions purposes. I've monitored several 6.0s for diagnosis reasons and have yet to witness the ecm commanding any egr percentage during a scenario where egt's are high. If what you say about egr removal were the case guys would be burning holes in pistons and blowing head gaskets left and right after deleting and you just don't hear of it. Do those things happen, yes but it's mostly from abuse,over fueling,or towing heavy with big tunes.
« Last Edit: April 25, 2015, 08:59:41 PM by DRobnsn »

Offline STED9r

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Re: 6.0l powerstroke
« Reply #34 on: April 26, 2015, 05:48:33 PM »
I understand it's modulated but it's main function is to reduce NOx, and yes combustion temps drop to accomplish NOx reduction but it's not used to reduce combustion temps for longevity, its only for emissions purposes. I've monitored several 6.0s for diagnosis reasons and have yet to witness the ecm commanding any egr percentage during a scenario where egt's are high. If what you say about egr removal were the case guys would be burning holes in pistons and blowing head gaskets left and right after deleting and you just don't hear of it. Do those things happen, yes but it's mostly from abuse,over fueling,or towing heavy with big tunes.
You're right, pcm does no modulate due to egt temps, at all.
But, when you are pulling Blewett pass with 15k lbs on the back and even at 60% throttle to not fill the basement with parts, the egr is being modulated which helps lower egt temps, which allows for a more throttle.
Yet, there is a limit. We have done hundreds of miles of exactly that kind of real life testing, with the engineer's that built the damn things running the lap top in pax seat.

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Re: 6.0l powerstroke
« Reply #35 on: April 26, 2015, 06:07:32 PM »
Or just bring back the 7.3! Without  the urea injection and all the other crap. You go Al Gore!
You guys struggle to get 15-16 miles a gallon, with a 50k truck!
The old Cummins got great mileage, the 7.3 gets great mileage . Both will pull a house over the pass!  But lets fix that! Diesels put out way less Co2 than a gasser.
Lets re invent that wheel. How many people do I know that have taken that new diesel in with fuel issues? A lot! One friend with a Isuzu / duramax . Couldn't figure it out.ended up putting a F.A.S.S system on it and getting rid of it.
« Last Edit: April 26, 2015, 06:52:29 PM by 2labs »
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Re: 6.0l powerstroke
« Reply #36 on: April 26, 2015, 09:08:33 PM »
I have talked to several customers that are going back to gassers  because there is much less advantage to the new diesels than the older ones.
In archery we have something like the way of the superior man. When the archer misses the center of the target, he turns round and seeks for the cause of his failure in himself. 

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Re: 6.0l powerstroke
« Reply #37 on: April 26, 2015, 10:05:03 PM »
It's ok our gov is here to help. Lets take a very efficient engine and screw with it!
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Re: 6.0l powerstroke
« Reply #38 on: April 26, 2015, 11:23:24 PM »
I understand it's modulated but it's main function is to reduce NOx, and yes combustion temps drop to accomplish NOx reduction but it's not used to reduce combustion temps for longevity, its only for emissions purposes. I've monitored several 6.0s for diagnosis reasons and have yet to witness the ecm commanding any egr percentage during a scenario where egt's are high. If what you say about egr removal were the case guys would be burning holes in pistons and blowing head gaskets left and right after deleting and you just don't hear of it. Do those things happen, yes but it's mostly from abuse,over fueling,or towing heavy with big tunes.
You're right, pcm does no modulate due to egt temps, at all.
But, when you are pulling Blewett pass with 15k lbs on the back and even at 60% throttle to not fill the basement with parts, the egr is being modulated which helps lower egt temps, which allows for a more throttle.
Yet, there is a limit. We have done hundreds of miles of exactly that kind of real life testing, with the engineer's that built the damn things running the lap top in pax seat.

Then why is it you don't hear or see 6.0's with scattered engines due to the egr removal all over the highways and enthusiast forums? There's allot of them out there.

Offline 2labs

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Re: 6.0l powerstroke
« Reply #39 on: April 26, 2015, 11:57:34 PM »
I understand it's modulated but it's main function is to reduce NOx, and yes combustion temps drop to accomplish NOx reduction but it's not used to reduce combustion temps for longevity, its only for emissions purposes. I've monitored several 6.0s for diagnosis reasons and have yet to witness the ecm commanding any egr percentage during a scenario where egt's are high. If what you say about egr removal were the case guys would be burning holes in pistons and blowing head gaskets left and right after deleting and you just don't hear of it. Do those things happen, yes but it's mostly from abuse,over fueling,or towing heavy with big tunes.
You're right, pcm does no modulate due to egt temps, at all.
But, when you are pulling Blewett pass with 15k lbs on the back and even at 60% throttle to not fill the basement with parts, the egr is being modulated which helps lower egt temps, which allows for a more throttle.
Yet, there is a limit. We have done hundreds of miles of exactly that kind of real life testing, with the engineer's that built the damn things running the lap top in pax seat.

Then why is it you don't hear or see 6.0's with scattered engines due to the egr removal all over the highways and enthusiast forums? There's allot of them out there.



Like I said. Read above.
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Offline longwalker

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Re: 6.0l powerstroke
« Reply #40 on: April 27, 2015, 05:16:43 AM »
Or just bring back the 7.3! Without  the urea injection and all the other crap. You go Al Gore!
You guys struggle to get 15-16 miles a gallon, with a 50k truck!
The old Cummins got great mileage, the 7.3 gets great mileage . Both will pull a house over the pass!  But lets fix that! Diesels put out way less Co2 than a gasser.
Lets re invent that wheel. How many people do I know that have taken that new diesel in with fuel issues? A lot! One friend with a Isuzu / duramax . Couldn't figure it out.ended up putting a F.A.S.S system on it and getting rid of it.

If you ca. Tell me the trick to getting "great mileage " with my 7.3 I'm all ears. Love my 7.3 wouldn't have anything else but 13.5mpg is not great by a long shot

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Re: 6.0l powerstroke
« Reply #41 on: April 27, 2015, 07:05:04 AM »
According to industry experts in the truck driving world, the DRIVER is the biggest factor in fuel efficiency.  :twocents:
In archery we have something like the way of the superior man. When the archer misses the center of the target, he turns round and seeks for the cause of his failure in himself. 

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Re: 6.0l powerstroke
« Reply #42 on: April 27, 2015, 08:51:11 AM »
I understand it's modulated but it's main function is to reduce NOx, and yes combustion temps drop to accomplish NOx reduction but it's not used to reduce combustion temps for longevity, its only for emissions purposes. I've monitored several 6.0s for diagnosis reasons and have yet to witness the ecm commanding any egr percentage during a scenario where egt's are high. If what you say about egr removal were the case guys would be burning holes in pistons and blowing head gaskets left and right after deleting and you just don't hear of it. Do those things happen, yes but it's mostly from abuse,over fueling,or towing heavy with big tunes.
You're right, pcm does no modulate due to egt temps, at all.
But, when you are pulling Blewett pass with 15k lbs on the back and even at 60% throttle to not fill the basement with parts, the egr is being modulated which helps lower egt temps, which allows for a more throttle.
Yet, there is a limit. We have done hundreds of miles of exactly that kind of real life testing, with the engineer's that built the damn things running the lap top in pax seat.

Then why is it you don't hear or see 6.0's with scattered engines due to the egr removal all over the highways and enthusiast forums? There's allot of them out there.



Like I said. Read above.

Read what? Neither of your posts say anything about EGR removal, which is what Sted and I are talking about.

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Re: 6.0l powerstroke
« Reply #43 on: April 27, 2015, 09:17:14 AM »
6.0s are actually a powerful engine once bullet proofed and some other things. Put 10 grand into one and you'll love it. A buddy of mine in.tri cities did his a little while back and loves it.

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Re: 6.0l powerstroke
« Reply #44 on: April 27, 2015, 10:08:31 AM »
With the exception of the haters, who are typically ill informed, everything I've read about the 6.0 and people of talked to that are diesel specialists, all said the same thing, that the 6.0 was/is a high tech motor that is capable of a lot more than just a bad rep.  Unfortunately, the powers to be at IH or Ford and who you blame depends on which side you choose, didn't complete the package and left a couple areas of that motor with either poorly designed or piss poor quality parts.  The stock EGR cooler being one of, if not, the worst offender.  Had this motor been built with a better designed EGR cooler and been assembled with head studs instead of the head bolts, it's likely many if not most, would think differently toward the 6.0.

I bought a brand new one in 2004.  Installed the Edge tuner and AFE air filter within the first 3000 miles.  I took it in for the wiring chafing recall within the first year.  Around 2007 I lost the first EGR cooler and was replaced under warranty.  Lost the second EGR cooler around 2011 and had it replaced with the BulletProof EGR cooler.  Sold it to my dad in 2012 and he is still driving it and towing a 10,000lb boat with not a single problem since.  He priced new trucks awhile back and decided there is nothing a new $60,000+ truck can do that his won't and if he ever has a concern with that 6.0 he'll put ARP studs in it and maybe an external oil cooler from Bulletproof.

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Re: 6.0l powerstroke
« Reply #45 on: April 27, 2015, 12:51:30 PM »
Or just bring back the 7.3! Without  the urea injection and all the other crap. You go Al Gore!
You guys struggle to get 15-16 miles a gallon, with a 50k truck!
The old Cummins got great mileage, the 7.3 gets great mileage . Both will pull a house over the pass!  But lets fix that! Diesels put out way less Co2 than a gasser.
Lets re invent that wheel. How many people do I know that have taken that new diesel in with fuel issues? A lot! One friend with a Isuzu / duramax . Couldn't figure it out.ended up putting a F.A.S.S system on it and getting rid of it.

If you ca. Tell me the trick to getting "great mileage " with my 7.3 I'm all ears. Love my 7.3 wouldn't have anything else but 13.5mpg is not great by a long shot

Ouch, my 6.4 can get up into the 14's possibly 15's on the highway, haven't taken it on any trips long enough to get a good average yet and use a whole tank yet, it holds 50 plus gallons. I've been averaging 14.2 during my commute to work about 70% freeway at 70mph and 30% stop and go. All hand calculated, 6.4's are not known for good mileage. My truck is tuned, at first all I had was H&S canned tunes on my tuner and it was difficult to get 13mpg but with the new Gearhead tunes I've been seeing what I posted above. 

What year is yours and is this mpg empty? Around town? Any mods?

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Re: 6.0l powerstroke
« Reply #46 on: April 27, 2015, 01:03:22 PM »
2002 F350. Aftermarket cold air intake, 4" pass through exughst and 35/12.50 stt maxx's. It's got 160k on it and a brand new transmition. Had some sort of BS plug I chip when I bought it. Bout two weeks later the computer ew and I didn't put it back on.

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Re: 6.0l powerstroke
« Reply #47 on: April 27, 2015, 02:23:58 PM »
2002 F350. Aftermarket cold air intake, 4" pass through exughst and 35/12.50 stt maxx's. It's got 160k on it and a brand new transmition. Had some sort of BS plug I chip when I bought it. Bout two weeks later the computer ew and I didn't put it back on.

Original injectors? How long have you had it? If your injectors are factory equipment that could very well be contributing to your problem especially if the previous owner didn't change the oil at a proper interval. 7.3 injectors don't typically last as long as the engine itself. Have you ever replaced the cam position sensor, if so which brand? Factory is the only brand I would put in them as some of the aftermarkets can change the timing slightly and they sometimes do not pick up a good enough signal from the cam ring in higher mileage rigs due to the cam walking back and forth ever so slightly with normal bearing wear. This can cause hesitation, slight or moderate miss and would also have an adverse effect on mileage depending on the severity.

If all these things are not an issue and your engine is in tip top shape and your still getting 13.5, the next best option in my opinion would be to buy a TS 6 position switch from Matt at Gearhead with custom tunes for your truck. Matt and his guys really know there stuff when it comes to tuning Powerstrokes. https://gearheadautomotiveperformance.com/7-3-Ford-Powerstroke-Diesel-Performance-Tuning-Products

IMHO your truck running properly should get better than 13.5 even with 35's (unloaded mixed driving of course) towing and hauling is a completely different story. 

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Re: 6.0l powerstroke
« Reply #48 on: April 27, 2015, 02:47:40 PM »
I have changes out the cam position sensor and it was with the factory one . The good one , I know there's a differance between gray and black ones I forget what one. I knew at the time. Injectors I can only imagine are the stock ones and I'm going to run them till they need replaced. I've had it a little less than a year. Put a fair amount of money in it when I first bought it. Got it at a pretty good price and put a new tranny/comp/ and some front end work . Now I'm into it for what it's worth and plenty happy, I'll look I to the chip, that's the next thing I want to do of it any way. Thanks

 


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